700017 ошибка сименс

Remedy

Check whether the chuck control key on the MCP is activated (the indicator is

lit).

Check whether the workpiece is clamped in the chuck on the machine.

Check the interface X102 on the back of the PPU for the following:

Whether the connection of pin 5 is loose/broken

Whether pin 10 is connected to 0 V properly

4.3.2

Alarm description

No chuck operation is allowed when the spindle or the part program is running.

PLC information

PLC address: DB1600.DBX2.1

Subroutine: MAIN (OB1)

Remedy

Press this key on the PPU to cancel the alarm, and the program will continue.

You can also press this key on the MCP to cancel the alarm.

Note: The program execution is also reset in this case.

4.3.3

Alarm 700022

Alarm description

This alarm appears because the turret motor is overloaded, and the turret function cannot be used normally. In this case, all

operations are not available.

PLC information

PLC address: DB1600.DBX2.6

Subroutine: MAIN (OB1)

Remedy

● Check whether the overload protection switch of the turret motor works.

● Check the interface X102 on the back of the PPU for the following:

Whether the connection of pin 2 is loose/broken

Whether pin 10 is connected to 0 V properly

Service Manual

01/2017

41

  • Contents

  • Table of Contents

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Quick Links

SINUMERIK

SINUMERIK 808D, SINUMERIK 808D ADVANCED

Service Manual

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The

notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage

have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of

injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with

the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their

training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products

and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,

installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any

problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

© Siemens AG 2017. All rights reserved

01/2017

1

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Summary of Contents for Siemens SINUMERIK 808D

storage05

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Siemens sinumeric 808D ошибка при запуске 700001

Станок токарный на выше названной стойке, после включения выдает ошибку 700001 (HHU is active —:—), информации в интернете 0, в инструкции тоже.
Станок был куплен БУ в рабочем состоянии, первый запуск на новом месте.

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Re: Siemens sinumeric 808D ошибка при запуске 700001

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aftaev » 23 май 2018, 18:43

storage05, не нужно кучу тем плодить. У тебя есть тема про обучение, там бы и продолжал.
Я так понимаю стойка у тебя не руссифицирована?

Дилетанту сложные вещи кажутся очень простыми, и только профессионал понимает насколько сложна самая простая вещь
Кто хочет — ищет возможности, кто не хочет — ищет оправдание.
Найди работу по душе и тебе не придется работать.

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Re: Siemens sinumeric 808D ошибка при запуске 700001

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aftaev » 23 май 2018, 19:14

storage05 писал(а): Нет стойка английская.

Если хош учиться, нужно смотреть видео, качать мануалы и читать.

1. Идем сюды https://cache.industry.siemens.com/dl/f … _ru-RU.pdf
2. Листаем до стр 15
3. Если этого нет то пишем письмо сюды https://www.siemens.com/ru/ru/home.html с просьбой обновить стойку. Перед обновлением, сохранить архив(как это делается есть в мануале).
Тогда тебе стойка будет писать по русский что ей не нравиться ;)

storage05 писал(а):
(HHU is active —:—), информации в интернете 0, в инструкции тоже.

Если в инете в поисковике набрать HHU Siemens то находим мануал на какой то станок https://flintmachine.com/images/uploads … Manual.pdf где на 15стр есть картинка что такое HHU И ошибка тебе пишет что активен HHU, а ты тыкаешь в клаву на стойке ;)

Дилетанту сложные вещи кажутся очень простыми, и только профессионал понимает насколько сложна самая простая вещь
Кто хочет — ищет возможности, кто не хочет — ищет оправдание.
Найди работу по душе и тебе не придется работать.

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Re: Siemens sinumeric 808D ошибка при запуске 700001

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aftaev » 23 май 2018, 19:15

storage05 писал(а):Ту тему закинули в ветку с объявлениями предложения услуг, я не понял зачем.

Ты же ищешь кто тебе за деньги научит станком пользоваться. Вот в услуги и снесли.
Кстати, а почему не заплатить тому оператору который работал на этом станке чтоб он обучил работе ?

Дилетанту сложные вещи кажутся очень простыми, и только профессионал понимает насколько сложна самая простая вещь
Кто хочет — ищет возможности, кто не хочет — ищет оправдание.
Найди работу по душе и тебе не придется работать.

storage05

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Re: Siemens sinumeric 808D ошибка при запуске 700001

Сообщение

storage05 » 23 май 2018, 19:26

Я пытаюсь научится работать, для себя, что бы понимать все процессы производства. Что бы не приходили ко мне звездные сотрудники и не впаривали мне всякую хрень выгибая пальцы веером. Когда сам знаешь все процессы гораздо проще))

Расскажи пожалуйста подробнее как обновлять? не понял, нужно писать письмо в сименс?

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Re: Siemens sinumeric 808D ошибка при запуске 700001

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aftaev » 23 май 2018, 19:32

storage05 писал(а):Расскажи пожалуйста подробнее как обновлять?

Что сложного?
1. Открываем мануал по ссылке: https://cache.industry.siemens.com/dl/f … _ru-RU.pdf
2. Идем на стр 15
3. Там видим картинку

02.png (9162 просмотра) <a class='original' href='./download/file.php?id=139637&sid=80101c49962a7120452383f704c52bd9&mode=view' target=_blank>Загрузить оригинал (138.78 КБ)</a>

На картинке все четко нарисовано как и что жать. Куда проще?

storage05 писал(а):не понял, нужно писать письмо в сименс?

Если нет в списке русского языка, тогда нужно обновлять стойку, а для этого обращаться в Сименс.

Дилетанту сложные вещи кажутся очень простыми, и только профессионал понимает насколько сложна самая простая вещь
Кто хочет — ищет возможности, кто не хочет — ищет оправдание.
Найди работу по душе и тебе не придется работать.

storage05

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Re: Siemens sinumeric 808D ошибка при запуске 700001

Сообщение

aftaev » 23 май 2018, 19:39

storage05 писал(а):Это я читал ,у меня только англ и китайский.

Выдать обновление может Сименс, после проверки серийников стойки. После этого появляется русский язык. Стойка у вас видать старая, в новых стойках русский уже вшит.

Дилетанту сложные вещи кажутся очень простыми, и только профессионал понимает насколько сложна самая простая вещь
Кто хочет — ищет возможности, кто не хочет — ищет оправдание.
Найди работу по душе и тебе не придется работать.

storage05

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Re: Siemens sinumeric 808D ошибка при запуске 700001

Сообщение

storage05 » 23 май 2018, 20:03

Будем побеждать английский)) с HH разобрался.
Еще две ошибки выходит:
700026 Not able to find expected tool in monitor time — при смене инструмента
700013 Operation while chuck is not locked — при включении шпинделя
Только не кидай мне ссылку на переводчик )))))))))))))))))))
Я так понимаю что надо где-то заблокировать шпидиль, а вот с инструментом не совсем.

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Re: Siemens sinumeric 808D ошибка при запуске 700001

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aftaev » 23 май 2018, 20:07

storage05 писал(а):700026 Not able to find expected tool in monitor time — при смене инструмента

Начинает вращать револьверку и потом ошибка?

storage05 писал(а):Operation while chuck is not locked — при включении шпинделя

Надо видеть фото станка что на нем стоит.
Наверно говорит что патрон не зажат, а вращать не зажатый патрон не есть хорошо.

Дилетанту сложные вещи кажутся очень простыми, и только профессионал понимает насколько сложна самая простая вещь
Кто хочет — ищет возможности, кто не хочет — ищет оправдание.
Найди работу по душе и тебе не придется работать.

storage05

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Re: Siemens sinumeric 808D ошибка при запуске 700001

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storage05 » 23 май 2018, 20:16

aftaev писал(а):

storage05 писал(а):700026 Not able to find expected tool in monitor time — при смене инструмента

Начинает вращать револьверку и потом ошибка?

storage05 писал(а):Operation while chuck is not locked — при включении шпинделя

Надо видеть фото станка что на нем стоит.
Наверно говорит что патрон не зажат, а вращать не зажатый патрон не есть хорошо.

Она на месте стоит, но звук есть. (хотя когда покупал он вращался) мне демонстрировали

Вложения
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Re: Siemens sinumeric 808D ошибка при запуске 700001

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N1X » 23 май 2018, 20:20

Все ошибки выше 700000 — это ошибки производителя станка, т.е. в мануале на станок, а не на ЧПУ смотреть нужно…
А так да, google translate в помощь :)
Афтаев выше верно расшифровал… Патрон обычно после включения станка считается не зажатым, даже если и зажат. Его разжать/зажать нужно…

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Re: Siemens sinumeric 808D ошибка при запуске 700001

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aftaev » 23 май 2018, 20:40

storage05 писал(а):Она на месте стоит, но звук есть. (хотя когда покупал он вращался) мне демонстрировали

Когда демонстрируют работу оборудования, нужно брать камеру и снимать этот процесс, чтобы хотябы стандартные шаги показали. Как включить, выгнать в НОМЕ и тд…

Мож при транспортировке где нибудь проводок отвалился и нет одной фазы на двиг револьверки, вот он урчит, но не шевелиться. ЧПУ ждет когда револьверка повернется на нужный инструмент. Проверять все разъемы. Выдернуть разъем, и обратно воткнуть. Куча разъемов находиться сзади стойки 808D
:attention: Выдергивать разъемы только при обесточенном станке.

Дилетанту сложные вещи кажутся очень простыми, и только профессионал понимает насколько сложна самая простая вещь
Кто хочет — ищет возможности, кто не хочет — ищет оправдание.
Найди работу по душе и тебе не придется работать.

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Re: Siemens sinumeric 808D ошибка при запуске 700001

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aftaev » 23 май 2018, 21:19

Lexxa писал(а):тогда как то надо продавать станок…

чур я первый в очереди, я знаю где ПЛС смотреть :)

Дилетанту сложные вещи кажутся очень простыми, и только профессионал понимает насколько сложна самая простая вещь
Кто хочет — ищет возможности, кто не хочет — ищет оправдание.
Найди работу по душе и тебе не придется работать.

Добрый день . Не знаю к кому обратиться . Может вы поможете . Проблема по Senimeric 802s. Запустил программу обработки. На финальной стадии добавил скорости подачи. станок при сверлении остановился и выдал ошибку. 003000, сбросил ее , выдал ошибку 700027 и 700016. сбросил ошибки . Программы без участия шпинделя работают нормально, оси бегают , все ок . при запуске любой программы где есть вращение шпинделя программа выдает при запуске эти ошибки. Без участия шпинделя , все в порядке . Решил попробовать в режиме jog , включаю вращение шпинделя , сразу выскакивают эти-же ошибки. По ошибкам 700027 и 700016 ничего не нашёл . по ошибке 003000 есть информация , но не совсем понятно. Ошибки сбросил , где искать наезд на датчик аварийной остановки не нашёл . Программу сто раз перезагружал , загружал старые сейвы. Автоматы в управлении вроде все включены , нету выбитых , может конечно сгорел предохранитель на блоке питания или на плате , но врятли , тогда бы вообще ничего не работало думаю. В общем если сможете помочь в разрешении этой проблемы , был бы премного благодарен.

  • Цитата

Manual

SINUMERIK

SINUMERIK 808D

Commissioning Manual

Commissioning Manual

Valid for the following control systems:

SINUMERIK 808D Turning (software version: V4.4.2) SINUMERIK 808D Milling (software version: V4.4.2)

Target group:

Electrical engineers, calibration engineers and testing

12/2014

6FC5397-4EP10-0BA0

Delivery check

1

Mounting

2

Connecting

3

Switching on and preparing

4

for commissioning

Commissioning diagram

5

Default PLC applications

6

Commissioning the prototype

7

Series production

8

Other frequently used

9

functions

Appendix

A

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Order number: 6FC5397-4EP10-0BA0

Copyright © Siemens AG 2012.

Industry Sector

01/2015 Subject to change

All rights reserved

Postfach 48 48

90026 NÜRNBERG

GERMANY

Table of contents

1

Delivery check ………………………………………………………………………………………………………………………….

7

2

Mounting………………………………………………………………………………………………………………………………..

11

2.1

Mounting the controller ……………………………………………………………………………………………..

11

2.2

Mounting the drive ……………………………………………………………………………………………………

13

2.3

Mounting the motor…………………………………………………………………………………………………..

16

3

Connecting …………………………………………………………………………………………………………………………….

17

3.1

Interface overview…………………………………………………………………………………………………….

17

3.2

Connecting the battery………………………………………………………………………………………………

19

3.3

Connecting according to the default PLC program………………………………………………………..

20

3.4

Connection Overview………………………………………………………………………………………………..

25

4

Switching on and preparing for commissioning…………………………………………………………………………….

27

4.1

Switching on controller………………………………………………………………………………………………

27

4.2

PPU keyboard function ……………………………………………………………………………………………..

28

4.3

MCP mode changeover …………………………………………………………………………………………….

29

4.4

Status LEDs …………………………………………………………………………………………………………….

30

4.5

Password ………………………………………………………………………………………………………………..

31

4.5.1

Access levels …………………………………………………………………………………………………………..

31

4.5.2

Setting a password …………………………………………………………………………………………………..

33

4.6

Setting the date and time…………………………………………………………………………………………..

34

4.7

Introduction to the onboard assistants…………………………………………………………………………

35

5

Commissioning diagram …………………………………………………………………………………………………………..

37

6

Default PLC applications ………………………………………………………………………………………………………….

39

6.1

Turning……………………………………………………………………………………………………………………

39

6.2

Milling……………………………………………………………………………………………………………………..

43

6.3

PLC user alarms ………………………………………………………………………………………………………

46

6.3.1

General information ………………………………………………………………………………………………….

46

6.3.2

Alarm properties……………………………………………………………………………………………………….

46

6.3.3

Activating the PLC user alarms ………………………………………………………………………………….

48

6.3.4

Editing a PLC user alarm text …………………………………………………………………………………….

50

7

Commissioning the prototype ……………………………………………………………………………………………………

55

7.1

Commissioning the controller …………………………………………………………………………………….

55

7.1.1

Entering machine data………………………………………………………………………………………………

55

7.1.2

Setting the axis-relevant parameters …………………………………………………………………………..

56

7.1.2.1

Enabling the position control………………………………………………………………………………………

56

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7.1.2.2

Setting the leadscrew pitch, deceleration ratio, and motor rotation direction

…………………… 56

7.1.2.3

Setting the axis speed and acceleration ……………………………………………………………………..

57

7.1.2.4

Setting the position — loop gain …………………………………………………………………………………….

57

7.1.3

Setting the spindle — relevant parameters ……………………………………………………………………..

58

7.1.4

Approaching the reference point ………………………………………………………………………………..

60

7.1.5

Compensation parameter settings ……………………………………………………………………………..

62

7.1.5.1

Setting the software limit switches ……………………………………………………………………………..

62

7.1.5.2

Setting backlash compensation …………………………………………………………………………………

62

7.1.5.3

Making leadscrew error compensation ……………………………………………………………………….

63

7.1.5.4

Setting protection levels ……………………………………………………………………………………………

66

7.2

Data backup ……………………………………………………………………………………………………………

68

7.2.1

Creating a series archive ………………………………………………………………………………………….

68

7.2.2

Creating a start — up archive for the prototype ……………………………………………………………….

69

7.2.3

Restoring the control system with the start — up archive file …………………………………………….

71

8

Series production…………………………………………………………………………………………………………………….

73

8.1

Uploading the series archive for series commissioning …………………………………………………

73

8.2

Data settings for individual machine …………………………………………………………………………..

75

8.2.1

Setting the software limit switches ……………………………………………………………………………..

75

8.2.2

Setting the backlash …………………………………………………………………………………………………

75

8.2.3

Making leadscrew error compensation ……………………………………………………………………….

75

8.3

Data backup ……………………………………………………………………………………………………………

75

8.3.1

Overview ………………………………………………………………………………………………………………..

75

8.3.2

Creating an original status archive ……………………………………………………………………………..

76

8.3.3

Creating the start — up archive ……………………………………………………………………………………..

76

8.3.4

Restoring the control system …………………………………………………………………………………….

77

9

Other frequently used functions …………………………………………………………………………………………………

79

9.1

Playing a slide show ………………………………………………………………………………………………..

79

9.2

Defining the service planner ……………………………………………………………………………………..

81

9.3

Using the OEM startup screen and the OEM machine logo …………………………………………..

84

A

Appendix

………………………………………………………………………………………………………………………………..

87

A.1 ……………………………………………………………………………………………..

Cutting reserved holes

87

A.2 …………………………………………………………………

Inserting, printing or cutting the MCP strips

88

A.3 …………………………………………………………………..

Basic knowledge about NC programming

89

A.4 …………………………………………………………………………………….

Selection of the transformers

90

A.5 ………………………………………………………………………………………………………….

Parameter list

91

A.5.1 ………………………………………………………………………………………………….

Basic machine data

91

A.5.2 ………………………………………………………………………………………

SINAMICS V60 parameters

95

A.6 ……………………………………………………………………………………………………………..

Diagnostics

97

A.6.1 …………………………………………………………………………………………

SINUMERIK 808D alarms

97

A.6.2 ……………………………………………………………………………………………………

SINAMICS alarms

97

A.6.2.1 ………………………………………………………………………………………………….

Overview of alarms

97

A.6.2.2 ………………………………………………………………………………………………………………..

Alarm list

98

A.6.2.3 ……………………………………………………………………………………..

Errors during drive self — test

101

A.6.2.4 ……………………………………………………………………………………………………………

Other faults

102

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A.6.2.5

Display data list………………………………………………………………………………………………………

102

A.7

PLC user interfaces ………………………………………………………………………………………………..

104

A.7.1

Addressing ranges………………………………………………………………………………………………….

104

A.7.2

MCP ……………………………………………………………………………………………………………………..

106

A.7.2.1

Signals from MCP…………………………………………………………………………………………………..

106

A.7.2.2

Signals to MCP ………………………………………………………………………………………………………

106

A.7.2.3

Reading/writing NC data: Job …………………………………………………………………………………..

107

A.7.2.4

Reading/writing NC data: Result……………………………………………………………………………….

107

A.7.2.5

PI service: Job ……………………………………………………………………………………………………….

107

A.7.2.6

PI service: Result……………………………………………………………………………………………………

108

A.7.3

Retentative data area ……………………………………………………………………………………………..

108

A.7.4

User Alarms …………………………………………………………………………………………………………..

108

A.7.4.1

User alarms: Activating……………………………………………………………………………………………

108

A.7.4.2

Variables for user alarms…………………………………………………………………………………………

108

A.7.4.3

Active alarm response …………………………………………………………………………………………….

109

A.7.4.4

Acknowledgement of alarms…………………………………………………………………………………….

109

A.7.5

Axis/spindle signals…………………………………………………………………………………………………

109

A.7.5.1

Transferred M and S functions, axis specific………………………………………………………………

109

A.7.5.2

Signals to axis/spindle …………………………………………………………………………………………….

109

A.7.5.3

Signals from axis/spindle …………………………………………………………………………………………

111

A.7.6

PLC machine data ………………………………………………………………………………………………….

114

A.7.6.1

INT values (MD 14510 USER_DATA_INT) ………………………………………………………………..

114

A.7.6.2

HEX values (MD 14512 USER_DATA_HEX) ……………………………………………………………..

114

A.7.6.3

FLOAT values (MD 14514 USER_DATA_FLOAT)………………………………………………………

114

A.7.6.4

User alarm: Configuring (MD 14516 USER_DATA_PLC_ALARM) ………………………………..

114

A.7.7

Signals from/to HMI ………………………………………………………………………………………………..

115

A.7.7.1

Program control signals from the HMI (retentive area) (also refer to signals at channel

DB3200)………………………………………………………………………………………………………………..

115

A.7.7.2

Program selection from PLC (retentive area) ……………………………………………………………..

115

A.7.7.3

Checkback signal: Program selection from HMI (retentive area) …………………………………..

115

A.7.7.4

Signals from HMI ……………………………………………………………………………………………………

116

A.7.7.5

Signals from PLC……………………………………………………………………………………………………

116

A.7.7.6

Signals to maintenance planners………………………………………………………………………………

116

A.7.7.7

Signals from maintenance planners ………………………………………………………………………….

117

A.7.7.8

Signals from operator panel (retentive area) ………………………………………………………………

117

A.7.7.9

General selection/status signals from HMI (retentive area)…………………………………………..

117

A.7.7.10

General selection/status signals to HMI (retentive area)………………………………………………

118

A.7.8

Auxiliary functions transfer from NC channel ……………………………………………………………..

118

A.7.8.1

Overview ……………………………………………………………………………………………………………….

118

A.7.8.2

Decoded M signals (M0 to M99)……………………………………………………………………………….

119

A.7.8.3

Transferred T functions……………………………………………………………………………………………

119

A.7.8.4

Transferred M functions…………………………………………………………………………………………..

119

A.7.8.5

Transferred S functions …………………………………………………………………………………………..

120

A.7.8.6

Transferred D functions …………………………………………………………………………………………..

120

A.7.8.7

Transferred H functions …………………………………………………………………………………………..

120

A.7.9

NCK signals …………………………………………………………………………………………………………..

120

A.7.9.1

General signals to NCK …………………………………………………………………………………………..

120

A.7.9.2

General signals from NCK ……………………………………………………………………………………….

121

A.7.9.3

Signals at fast inputs and outputs……………………………………………………………………………..

121

A.7.9.4

Signals from fast inputs and outputs………………………………………………………………………….

122

A.7.10

Channel signals ……………………………………………………………………………………………………..

123

A.7.10.1

Signals to NC channel …………………………………………………………………………………………….

123

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A.7.10.2

Signals from NC channel ………………………………………………………………………………………..

125

A.7.11

Signals, synchronized actions………………………………………………………………………………….

128

A.7.11.1

Signals, synchronized actions to channel………………………………………………………………….

128

A.7.11.2

Signals, synchronized actions from channel………………………………………………………………

128

A.7.11.3

Reading and writing PLC variables…………………………………………………………………………..

129

A.7.12

Axis actual values and distance-to-go ………………………………………………………………………

129

A.7.13

Maintenance scheduler: User interface …………………………………………………………………….

130

A.7.13.1

Initial (start) data ……………………………………………………………………………………………………

130

A.7.13.2

Actual data ……………………………………………………………………………………………………………

130

A.7.14

User interface for Ctrl-Energy ………………………………………………………………………………….

131

Index……………………………………………………………………………………………………………………………………

133

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System overview

The SINUMERIK 808D is an economic CNC solution for milling and turning machines in the global market. For the turning variant, it is designed to control three axes, including two feed axes via two pulse drive interfaces (with SINAMICS V60) and one spindle via one analog spindle interface. For the milling variant, it is designed to control four axes, including three feed axes via three pulse drive interfaces (with SINAMICS V60) and one spindle via one analog spindle interface.

The following diagram shows a system configuration example for the SINUMERIK 808D control system:

Figure 1-1 SINUMERIK 808D control system overview (taking a milling machine for an example)

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Delivery check

Note

For a turning machine, you need two sets of setpoint cable + SINAMICS V60 drive + motor cable + brake cable (if necessary) + encoder cable + 1FL5 servomotor.

Legend

Name

Order number

1)

PPU141.1, turning

6FC5370-1AT00-0AA0 (English)

6FC5370-1AT00-0CA0 (Chinese)

PPU141.1, milling

6FC5370-1AM00-0AA0 (English)

6FC5370-1AM00-0CA0 (Chinese)

2)

MCP

6FC5303-0AF35-0AA0 (English)

6FC5303-0AF35-0CA0 (Chinese)

3)

Setpoint cable PPU141.1 to CPM60.1

6FC5548-0BA00-1AF0 (5 m)

6FC5548-0BA00-1AH0 (7 m)

6FC5548-0BA00-1BA0 (10 m)

4)

SINAMICS V60 Controlled Power Module

6SL3210-5CC14-0UA0 (4 A)

(CPM60.1)

6SL3210-5CC16-0UA0 (6 A)

6SL3210-5CC17-0UA0 (7 A)

6SL3210-5CC21-0UA0 (10 A)

5)

1FL5 Motor

1FL5060-0AC21-0AA0 (4 Nm, with key, without brake)

1FL5060-0AC21-0AG0 (4 Nm, without key, without brake)

1FL5062-0AC21-0AA0 (6 Nm, with key, without brake)

1FL5062-0AC21-0AG0 (6 Nm, without key, without brake)

1FL5064-0AC21-0AA0 (7.7 Nm, with key, without brake)

1FL5064-0AC21-0AG0 (7.7 Nm, without key, without brake)

1FL5066-0AC21-0AA0 (10 Nm, with key, without brake)

1FL5066-0AC21-0AG0 (10 Nm, without key, without brake)

1FL5060-0AC21-0AB0 (4 Nm, with key, with brake)

1FL5060-0AC21-0AH0 (4 Nm, without key, with brake)

1FL5062-0AC21-0AB0 (6 Nm, with key, with brake)

1FL5062-0AC21-0AH0 (6 Nm, without key, with brake)

1FL5064-0AC21-0AB0 (7.7 Nm, with key, with brake)

1FL5064-0AC21-0AH0 (7.7 Nm, without key, with brake)

1FL5066-0AC21-0AB0 (10 Nm, with key, with brake)

1FL5066-0AC21-0AH0 (10 Nm, without key, with brake)

6)

Setpoint cable PPU141.1 to inverter or servo

6FC5548-0BA05-1AF0 (5 m)

spindle drive

6FC5548-0BA05-1AH0 (7 m)

6FC5548-0BA05-1BA0 (10 m)

7)

Motor cable (unshielded)

6FX6002-5LE00-1AF0 (5 m)

6FX6002-5LE00-1BA0 (10 m)

8)

Brake cable (unshielded)

6FX6002-2BR00-1AF0 (5 m)

6FX6002-2BR00-1BA0 (10 m)

9)

Encoder cable (shielded)

6FX6002-2LE00-1AF0 (5 m)

6FX6002-2LE00-1BA0 (10 m)

10)

Inverter or servo spindle drive

From Siemens or a third-party manufacturer

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Delivery check

Check list

Table 1- 1

PPU package

Component

Quantity (pieces)

Panel Processing Unit (PPU)

1

Mounting clamps with screws

8

Connectors

• I/O connectors: 7

• 24 V power input connector: 1

Table 1- 2 MCP package

Component

Quantity (pieces)

Machine Control Panel (MCP)

1

MCP connection cable (for connecting the MCP to the PPU, max. 50 cm)

1

Mounting clamps with screws

6

Pre-printed MCP strip, Milling

1 set of 6 pieces

Blank strip paper, A4 size

1

Product Information for MCP

1

Table 1- 3 CNC accessories

Component

Quantity (pieces)

Setpoint cable to SINAMICS V60 (for feed axis)

2 (turning) or 3 (milling)

Setpoint cable to Siemens inverter or third-party drive (for spindle)

1

Note

Emergency stop button is not included in our scope of delivery. You can, if necessary, contact your local Siemens salesperson for it.

Table 1- 4

SINAMICS V60 package

Component

Quantity (pieces)

SINAMICS V60

1

Getting Started

1

Cable clamps

2

Warranty Card

1

Table 1- 5

1FL5 motor package

Component

Quantity (pieces)

1FL5 motor

1

Data sheet for 1FL5 motor

1

Table 1- 6 Cables individually packaged

Component

Quantity (pieces)

Motor cable (unshielded)

1

Brake cable (unshielded)

1

Encoder cable (shielded)

1

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Delivery check

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2.1Mounting the controller

Cut-out dimensions

Figure 2-1 Cut-out dimensions (in mm)

Note

Make sure there is enough space around the PPU and the MCP for tightening the screws in the control cabinet.

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Mounting

2.1 Mounting the controller

Mounting dimensions

Figure 2-2 Mounting dimensions for PPU (in mm)

Figure 2-3 Mounting dimensions for MCP (in mm)

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Mounting

2.2 Mounting the drive

Mounting clearance (in mm)

To ensure easy maintenance purpose, you must provide sufficient clearance (recommended distance: 80 mm) between the maintenance door and the cabinet wall for replacing the battery and CF card:

Cabinet panel

Maintenance door

2.2Mounting the drive

Cut-outs and mounting dimensions

Figure 2-4 4/6/7 A version (in mm)

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Mounting

2.2 Mounting the drive

Figure 2-5 10 A version (in mm)

Mounting method

With 4xM5 preassembled screws, the drive can be mounted vertically onto the inner panel of the cabinet. The maximum screw torque must be 2.0 Nm.

Minimum mounting clearance

To ensure adequate cooling, as a minimum, maintain the specified clearance between drives, one drive and another device/inner panel of the cabinet.

Figure 2-6 Drive mounting clearance (in mm)

Using the cable clamps supplied

If the CE marking requirements for cables are mandatory, the line supply cable and the motor cable used must all be shielded cables. In this case, you can use the cable clamps as a ground connection between the cable shield and a common ground point.

Clamps can also be helpful in better fixing cables (the unshielded motor cable and the line supply cable) in place.

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Mounting

2.2 Mounting the drive

The illustration below shows you how to use the clamps to fix both cables and to make a shield connection with the cable.

Figure 2-7 Cable fixing with two cable clamps

CAUTION

Make sure that the clamp for fixing the shielded motor cable has a good contact with the cable shield.

Note

Siemens does not provide the shielded motor cable. Please prepare the shielded motor cable by yourselves for CE certification.

After the installation, it is recommended that the terminal screws should be checked to ensure that they are tight.

Reference

For further information about the drive mounting, refer to SINAMICS V60 Getting Started.

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Mounting

2.3 Mounting the motor

2.3Mounting the motor

Mounting dimensions (mm)

Motor type

A (in mm)

B (in mm)

4 Nm

163 (205)

80

6 Nm

181 (223)

90

7.7 Nm

195 (237)

112

10 Nm

219 (261)

136

Note

Value in brackets is the length of a motor with a built-in brake unit.

Motors with plain shaft have the same dimensions.

Reference

For further information about the motor, refer to 1FL5 Motor Technical Data.

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3.1Interface overview

Interface overview on the Panel Processing Unit (PPU)

NOTICE

The + 24 V and M signals of X200 must be connected; otherwise, the communication between the PPU and the drives does not function as it should.

Figure 3-1 Interface layout

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Connecting

3.2 Connecting the battery

Legend

Interface

Comment

Rear

X100, X101, X102

Digital inputs

X200, X201

Digital outputs

X21

FAST I/O

X301, X302

Distributed I/O

X10

Hand-wheel inputs

X60

Spindle encoder interface

X54

Analog spindle interface

X2

RS232 interface

X51, X52, X53

Pulse drive interfaces

X30

USB interface, for connection with the MCP

X1

Power supply interface, +24V DC power supply

Battery interface

Slot for the System CompactFlash Card (CF card)

Front

USB interface

Interface overview on the Machine Control Panel (MCP)

Figure 3-2 Interface layout

Legend

Interface

Comment

Rear

X10

USB interface, for connection with the PPU

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Connecting

3.2 Connecting the battery

3.2Connecting the battery

A battery has been pre-assembled on the back cover of the PPU.

The battery is not connected when delivered. You must plug the battery connector into the battery interface by yourself before switching the controller on. You can access it after removing the maintenance door:

Maintenance door

Battery interface

Battery

Battery connector

Note

When connecting the battery, ensure that the groove is at the upper side; otherwise, the alarm «NCK battery alarm» will be output after you switch on the controller, and you could lose your data after an unexpected power failure if you do not insert the battery connector correctly.

Note

Battery

Life time: 3 years

Replacement: do not replace the battery when the controller is switched off; otherwise, your data can be lost.

Order number: 6FC5247-0AA18-0AA0.

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Connecting

3.3 Connecting according to the default PLC program

3.3Connecting according to the default PLC program

The SINUMERIK 808D has integrated with a default PLC application. If you perform the commissioning work with the default PLC application, perform wiring as follows.

Connecting the digital inputs and outputs

Figure 3-3 Connecting the digital inputs and outputs (Milling)

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Connecting

3.3 Connecting according to the default PLC program

Figure 3-4 Connecting the digital inputs and outputs (Turning)

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siemens 808D Manual

Connecting

3.3 Connecting according to the default PLC program

Connecting the distributed I/O

Figure 3-5 Connecting the distributed I/O

Connecting the SINAMICS V60 (take X51: axis X for an example)

Figure 3-6 Connecting the SINAMICS V60 (X51: axis X)

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Connecting

3.3 Connecting according to the default PLC program

Note

Filter

A line filter (rated current: 16 A, protection level: IP20) is required so that the system can pass the CE certification (radiated emission test or conducted emission test). The order number of Siemens recommended filter is 6SN1111-0AA01-1BA1.

Note

Circuit breaker

You can install a mains linear breaker (rated current: 15 A for 7 A or 10 A version of the drive and 10 A for 4 A or 6 A version of the drive; rated voltage: 250 VAC) to protect the system.

Connecting the inverter or the servo spindle drive

Figure 3-7 Connecting the inverter or the servo spindle drive (unipolar)

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Connecting

3.3 Connecting according to the default PLC program

Figure 3-8 Connecting the inverter or the servo spindle drive (bipolar)

Note

Cables for connecting X21 must be shielded ones.

Connecting the handwheel

Figure 3-9 Connecting the handwheel

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Connecting

3.4 Connection Overview

3.4Connection Overview

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Connecting

3.4 Connection Overview

Note

For the turning variant, connection to X52 is optional and depends upon whether you use the software option «additional axis». If you desire to configure the control system to control a rotary axis or an additional linear axis, connect X52 to a SINAMICS V60 which connects to a servo motor.

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Switching on and preparing for commissioning

4

DANGER

Carrying out of repairs

Anywhere in the automation equipment where faults might cause physical injury or major material damage, in other words, where faults could be dangerous, additional external precautions must be taken, or facilities must be provided, that guarantee or enforce a safe operational state, even when there is a fault (e.g. using an independent limit value switch, mechanical locking mechanisms, EMERGENCY STOP/EMERGENCY OFF devices).

4.1Switching on controller

Before switching on

Make sure that:

You have finished the mechanical installation of the whole system based on the information included in the chapter «Mounting (Page 11)» or the Mechanical Installation Manual.

You have completed the wirings of the whole system according to the information included in the chapter «Connecting (Page 17)» (if you use the default PLC program) or the Electrical Installation Manual.

Switching on

Do as follows:

1.Power on the mains supply.

2.When the NC enters the main screen, check the NC normal status according to the status LEDs on the PPU.

POK: green RDY: green TEMP: unlit

For detailed information about the status LEDs, refer to the section «Status LEDs (Page 30)».

3.Check the drive normal status:

«S-run» is displayed.

LED «RDY/JOG»: green

LED «ERR»: dark

For detailed information about the SINAMICS V60 drives, refer to the SINAMICS V60 Getting Started.

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Switching on and preparing for commissioning

4.2 PPU keyboard function

4.2PPU keyboard function

Legend

Name

Description

Return key

Returns to higher level menu

Horizontal softkeys

Call corresponding menu functions

Extension key

Reserved. No function

Vertical softkeys

Call corresponding menu functions

Operating area keys

Opens the «MACHINE» operating area

Opens the «PROGRAM» operating area

Opens the «OFFSET» operating area

Opens the «PROGRAM MANAGER» operating area

• Opens the «ALARM» operating area

• Combines with the <SHIFT> key to open the

«SYSTEM» area

Opens the «CUSTOM» operating area

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Switching on and preparing for commissioning

4.3 MCP mode changeover

4.3MCP mode changeover

Use the machine control panel (MCP) to make changeover between the JOG mode, the Ref Point mode, the AUTO mode and the MDA mode.

The MCP key layout is shown below:

Legend

Name

Description

Mode navigation

Enters the Ref. Point mode for reference point approach

keys

Enters the JOG mode (manual operation)

Enters the AUTO mode (automatic operation)

Enters the MDA mode (manual program input and auto-

matic execution)

Incremental feed

Axis traverses at the increment of 1

keys

Axis traverses at the increment of 10

Axis traverses at the increment of 100

Axis traversing keys

Move an axis (X, Y, Z)

RESET key

Resets NC programs

Cancels alarms

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Switching on and preparing for commissioning

4.4 Status LEDs

4.4Status LEDs

LEDs on the PPU

The following LEDs are installed on the SINUMERIK 808D PPU.

The individual LEDs and their functions are described in the table below.

Table 4- 1 Status and error displays

LED

Color

Significance

POK

Green

Power supply is OK.

RDY

Green

Ready for operation

TEMP

Yellow

Temperature exceeds the limit

For more information, refer to error description in the SINUMERIK 808D Diagnostics Manual.

LEDs on the SINAMICS V60 drives

Figure 4-1 SINAMICS V60 status LEDs

Commissioning Manual

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Switching on and preparing for commissioning

4.5 Password

Table 4- 2 Description of the LED status

Status LED 1

Status LED 2

Description

7-segment LED display description

RDY/JOG

ERR

Green LED

Red LED

Dark

Dark

No 24 V DC Input/Drive Defect

Dark

Dark

Flashing at 1 Hz

Drive not ready

Current status

Green

Dark

Drive ready

Depends on the current menu opera-

tion

Dark

Red

Drvie error

Alarm code

Green

Red

Initialization

Display «8.8.8.8.8.8.»

Flashing at 1 Hz

Dark

JOG mode

Display «J-run»

4.5Password

4.5.1Access levels

Purpose

Access levels/passwords are necessary to prevent system data damages caused by unexpected mistake operations.

Cases

You must set a password for an access level under following cases:

Data restoring

Software update

Password has been deleted

A higher or lower access level is required

Access levels

The SINUMERIK 808D provides a concept of access levels for enabling data areas. You can view such information from the table below:

Table 4- 3 Access level

Access level

Default password

Target group

Manufacturer

SUNRISE

OEMs

Customer

CUSTOMER

End users

No password

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Switching on and preparing for commissioning

4.5 Password

With the access level «Manufacturer», you can perform the following operations:

Inputting or modifying all the machine data

Commissioning work

With the access level «Customer», you can perform the following operations:

Inputting or modifying part of the machine data

Programming

Setting offsets

Measuring tools

For the function areas listed below, the input and modification of data depends on the protection level you have set:

Tool offsets

Work offsets

Setting data

RS232 settings

Program creation / program correction

You can set the protection levels for these function areas via the display machine data (USER_CLASS…): «SYSTEM» operating area > «Mach. data» > «Expert list» > «Display MD».

Note

For detailed information about the display machine data, refer to the Parameter Manual.

Note

For detailed information about how to set the access levels, refer to Programming and Operating Manual.

Access levels: Manufacturer, Customer

Both access levels require a password.

You can change the password only after being activated with the access level «Manufacturer».

If you forget your password, you can carry out an NC start-up: «SYSTEM» operating area > «Start-up» > «NC» > «Power-up with default data». This will reset all passwords to their defaults according to the software release you have acquired.

Note

Before performing a start-up with default data, you must backup your data; otherwise, you will lose your data. For detailed information about how to do data backup, refer to section «Data backup (Page 75)».

Commissioning Manual

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Switching on and preparing for commissioning

4.5 Password

Access level: No password

If you have deleted your password or do not set a password, you only have the access right of viewing above-mentioned function areas.

Note

The system has no password by default.

4.5.2Setting a password

The control system is delivered without a password. You must input the password of «SUNRISE» to perform the commissioning work.

Perform the following steps to input the password:

1.In the «SYSTEM» operating area (key combination: + ), press the vertical softkey «Set password». The message text at the bottom of the screen shows «No password set»:

2.Enter «SUNRISE» and press the «Accept» softkey.

3.The message text now shows «Access level: Manufacturer», which indicates that you have successfully set the password.

Note

You can change the default password to you by using the «Change password» softkey.

You can also delete the current password to protect your settings by pressing the «Delete password» softkey.

After the series production, you must press the «Delete password» softkey to exit the «Manufacturer» access level.

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Switching on and preparing for commissioning

4.6 Setting the date and time

4.6Setting the date and time

At delivery, the system date and time remain at the factory settings, and thus you must manually modify the date and time. Proceed as follows to set the date and time:

1.Press + to enter the «SYSTEM» operating area, then press the softkey «Date time».

2. Input your date and time.

3. Press the «OK» softkey to confirm your settings.

Commissioning Manual

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Switching on and preparing for commissioning

4.7 Introduction to the onboard assistants

4.7Introduction to the onboard assistants

The SINUMERIK 808D system software has three onboard assistants:

Startup assistant (requires «Manufacturer» access level)

This on-board assistant is designed to help you commission the prototype. With this assistant, you can complete basic machine tool functions.

Series assistant (requires «Manufacturer» access level)

This on-board assistant is designed to help you correctly finish the series machine commissioning.

Operation assistant (requires «Customer» access level)

This onboard assistant is designed to help you learn about the basic operations of the machining process.

Where can I find the assistants?

Press the <MENU FUNCTION> key on the PPU to call the assistants:

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Switching on and preparing for commissioning

4.7 Introduction to the onboard assistants

How can I use the assistants?

Status indicators:

Completed task

Current task

Partially completed task group

Uncompleted task

Press one of the three softkeys to access the corresponding assistant

Press to start the assistant

Press to return to the main screen of the onboard assistants

Press any operating area key (CUSTOM excluded) to exit the main screen of the onboard assistants and enter the corresponding operating area

Press to enter the current task or a task that is prior to the current task

Note: This softkey becomes active when you move the cursor key to a valid task.

Commissioning Manual

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Commissioning Manual, 12/2014, 6FC5397-4EP10-0BA0

Commissioning diagram

5

You can commission the SINUMERIK 808D in two ways:

Alternative 1: with the onboard assistants

Alternative 2: without the onboard assistants

When commissioning with the onboard assistants, just follow the assistants step by step.

In this manual, only the second way is described. To do the commissioning work without the onboard assistants, proceed as follows:

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Commissioning diagram

Commissioning Manual

38

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Default PLC applications

6

6.1Turning

Overview of the PLC subroutines

Subroutine No.

Name

Description

0 to 19

Reserved for the manufacturer

20

AUX_MCP

Auxiliary function

21

AUX_LAMP

Lamp control, called in the subroutine «AUX_MCP».

31

PLC_ini_USR_INI

Reserved for the initialization by the manufacturer (this subroutine is automati-

cally called by subroutine 32)

32

PLC_INI

PLC initialization

33

EMG_STOP

Emergency Stop

37

MCP_NCK

Signals from the MCP and the HMI are sent to NCK interfaces

38

MCP_Tool_Nr

Display tool numbers via the LED of the MCP

39

HANDWHL

Handwheel selection via HMI

40

AXIS_CTL

Control of feed axis enable and spindle enable

41

MINI_HHU

Handwheel hand held unit

42

SPINDLE

Spindle function

43

MEAS_JOG

Tool measurement in the JOG mode

44

COOLING

Coolant control (Manual Machine key and M code: M07, M08, M09)

45

LUBRICATE

Lubrication control (interval and time)

46

PI_SERVICE

ASUP (Asynchronous Subroutine Program)

47

PLC_Select_PP

PLC selects a subroutine.

48

ServPlan

Service plan

49

Gear_Chg1_Auto

Automatic gear change of the spindle

50

Gear_Chg2_Virtual

Dummy gear change of the spindle

51

Turret1_HED_T

Turret control of the turning machine (turret type: Hall element transistor, 4/6

position)

52

Turret2_BIN_T

Turret control of the turning machine (turret type: position detection with codings)

53

Turret3_CODE_T

Hydraulic turret control of the turning machine (turret type: position detection with

codings)

54

Turret2_3_ToolDir

Evaluate tool direction and calculate tool position (called by Turret2_BIN_T,

Turret3_CODE_T)

55

Tail_stock_T

Tail stock control

56

Lock_unlock_T

Clamp or release control

58

MM_MAIN

Manual machine

59

MM_MCP_808D

Spindle signal processing for the manual machine

61, 62

Reserved for the subroutine

63

TOGGLE

Six key-operated switches: K1 to K6

Two delay switches: k7, K8

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39

Default PLC applications

6.1 Turning

Definition of user-defined keys on the MCP

User-defined key 1

Working lamp

User-defined key 2

Manual cooling

User-defined key 3

Manual tool change

User-defined key 4

Manual chuck clamping and unclamping

User-defined key 5

Chuck clamping internally/externally

User-defined key 6

Tailstock

Structure of the sample application (OB1)

Call Conditions

Subroutine Name

Description

First scan (SM0.1)

PLC_INI (SBR32)

PLC initialization

Each scan (SM0.0)

EMG_STOP (SBR33)

Emergency Stop control

Each scan (SM0.0)

MCP_NCK (SBR37)

Transferring MCP and HMI signals to the NCK interface

Each scan (SM0.0)

HANDWHL (SBR39)

Selecting a hand wheel through the interface signal

DB1900.DBB1xxx

Each scan (SM0.0)

AXIS_CTL (SBR40)

Coordinate enabling control, hardware limit, etc.

Each scan (SM0.0)

COOLING (SBR44)

Cooling control

Each scan (SM0.0)

TURRET1 (SBR46)

HALL effect device turret control

Each scan (SM0.0)

ServPlan (SBR48)

Maintenance plan example: first task

PLC user alarms

Alarm No.

Interface Address

Alarm Description

From SBR

700010

DB1600.DBX1.2

HHU is active

SBR41: MINI_HHU

700011

DB1600.DBX1.3

Not able to lock tool in expected time

700012

DB1600.DBX1.4

Spindle in braking progress

SBR42: SPINDLE

700013

DB1600.DBX1.5

Operation while chuck is not locked

SBR56: Lock_unlock_T

700014

DB1600.DBX1.6

Gear-change time out

SBR49: GearChg1_Auto

700015

DB1600.DBX1.7

Gear level position error

700016

DB1600.DBX2.0

Drives not ready

SBR33: EMG_STOP

700017

DB1600.DBX2.1

Operate chuck when spindle or part program is

SBR56: Lock_unlock_T

running

700018

DB1600.DBX2.2

Cooling motor overload

SBR44: COOLING

700019

DB1600.DBX2.3

Coolant liquid position in low level

700020

DB1600.DBX2.4

Lubrication motor overload

SBR45: LUBRICAT

700021

DB1600.DBX2.5

Lubricant liquid position in low level

700022

DB1600.DBX2.6

Turret motor overload

SBR51: Turret1_HED_T

700023

DB1600.DBX2.7

Programmed tool number > max. turret on turret

SBR52: Turret2_BIN_T

number

SBR53: Turret3_CODE_T

700024

DB1600.DBX3.0

Max. tool number setting error

700025

DB1600.DBX3.1

No position signals from turret

700026

DB1600.DBX3.2

Not able to find expected tool in monitor time

Commissioning Manual

40

Commissioning Manual, 12/2014, 6FC5397-4EP10-0BA0

Default PLC applications

6.1 Turning

Alarm No.

Interface Address

Alarm Description

From SBR

700027

DB1600.DBX3.3

Approach reference point again after rotation

SBR40: AXIS_CTL

monitoring

700028

DB1600.DBX3.4

Tool is not locked

SBR53: Turret3_CODE_T

700049

DB1600.DBX6.1

Reference point X-axis not reached

SBR58: MM_MAIN

700050

DB1600.DBX6.2

Reference point Z-axis not reached

SBR58: MM_MAIN

700051

DB1600.DBX6.3

Wrong spindle direction started

SBR58: MM_MAIN

700052

DB1600.DBX6.4

Watchdog timer JOG-program

SBR58: MM_MAIN

700053

DB1600.DBX6.5

Spindle override not 100%

SBR58: MM_MAIN

700054

DB1600.DBX6.6

Spindle is not started

SBR58: MM_MAIN

700055

DB1600.DBX6.7

Feed override = 0%

SBR58: MM_MAIN

700056

DB1600.DBX7.0

Change of spindle direction not possible in

SBR58: MM_MAIN

thread

700059

DB1600.DBX7.3

Safe door not closed, NC start not possible

SBR22:

AUX_SAFE_DOOR

700060

DB1600.DBX7.4

Channel not in reset, change PRT not possible

SBR37: MCP_NCK

Relevant machine data

MD14510

Unit

Range

Function

Machine data — Integer

14510[12]

*

0 to 1

JOG key layout

14510[20]

2 to 64

The maximum number of tool positions

14510[21]

0.1s

5 to 30

Time for locking a turret

14510[22]

0.1s

30 to 300

The monitoring time for searching a tool

14510[24]

1 min

5 to 300

Lubrication interval

14510[25]

0.01s

100 to 2,000

Lubrication duration

Commissioning Manual

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pro-ingener

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Отправлено 20 Октябрь 2012 — 16:00

Прошу помощи.

Стойка Sinumerik 840D выдает ошибки 700208 и 14014
Суть в следующем.
Есть программа объемом 10 Мб, что существенно больше оперативки (около 1 Мб).
Делаю все как прописанов в инструкции п.4.6.6 «Руководства пользователя. Обработка с жесткого диска», перевожу в автоматический режим и т.д.
Так вот, когда все готово и нажимаешь кнопку «NC-start» на экране появляется сначала ошибка 700208, потом 14014.
До этого в автоматическом режиме на станке никто не работал по причине ненадобности.
Попробовали также запустить программу объемом в 30Кб (давно отработанную в ручном режиме) в автоматическом режиме — выскакивают теже ошибки.
В «Руководстве…» прописано, что с номерами ошибки с 700000 и выше обращайтесь к изготовителю станка, а где его найдешь, прошло уже лет десять.
Возможно у кого-нибудь встречались подобные сбои прошу, помогите.
Стойка Sinumerik 840D, MMC 103.

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pro-ingener

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Отправлено 22 Октябрь 2012 — 09:16

Вот что высвечивается на экране:
Ошибка 700208 — ошибка PI выбора программы,
Ошибка 14014 — канал 1 выбранная программа «sverlenie.MPF» или право доступа отсутствует.
Станок производства немецкой фирмы SW BAS 03-12.

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Rtype

Rtype

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Отправлено 22 Октябрь 2012 — 13:56

Вам на форум сапр2000 надо. Здесь не помогут, профиль немного другой.

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windnord1

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Отправлено 30 Сентябрь 2015 — 11:01

sinumerik 802d выдает ошибку 700027

Помогите!!

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3D-BiG

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Отправлено 30 Сентябрь 2015 — 16:59

sinumerik 802d выдает ошибку 700027 Помогите!!

Вам на форум сапр2000 надо. Здесь не помогут, профиль немного другой.

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Лужу, паяю, станки ЧПУ починяю….
Еще частенько здесь болтаю: Телеграм сообщество ЧПУшников: t.me/cncunion

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Terex

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Отправлено 17 Август 2016 — 00:08

Ошибка 14014 — канал 1 выбранная программа «sverlenie.MPF» или право доступа отсутствует.

14014

Канал %1 выбранная программа %3 отсутствует или редактируется

Параметр: %1 = номер канала

%2 = номер кадра, метка

%3 = имя программы

Объяснение:

Выбранная программа обработки детали находится не в памяти NCK или право доступа

для выбора программы соответствует более высокому уровню из актуального состояния

СЧПУ.

При создании этой программы она получила активную степень защиты СЧПУ.

От ПО 5 программа, редактируемая на HMI, более не может быть запущена с NC-Start.

Ошибка устанавливается и тогда, когда для определения GUD или макроопределения

был выбран файл, отличный от предусмотренных для этого файлов определения.

Реакции:

индикация ошибки

Помощь:

Догрузить необходимую программу в память NCK или проверить имя директории и

программы.

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Eledet

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Отправлено 28 Февраль 2017 — 21:33

Подскажите кто в курсе.Высвечивает ошибка 700047.Нет защиты привода.Куда копать?

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ShadowVoice

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Отправлено 28 Февраль 2017 — 22:16

70XXXX группа ошбок относится к пользовательской части PLC и строго говоря к PLC Siemens не относится. Данную группу описывает изготовитель станка — соотв спрашивайте завод/продавца. Нормальный производитель по коду ошибки скажет что и где искать (серийный номер станка!).

Еще, конечно, можно лезть в PLC ручками, однако если не знаете что творите, то лучше не надо.

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Eledet

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Отправлено 28 Февраль 2017 — 23:22

Еще, конечно, можно лезть в PLC ручками, однако если не знаете что творите, то лучше не надо.

Позвонил знакомому Томашу в Польшу.Жду ответа.В PLC лажу периодически когда каретка глючит.

Эта ошибка по защите привода выскакивала,но повторный запуск проги решал вопросы.Сегодня даже перезагрузка станка не помогла.

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Eledet

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Отправлено 01 Март 2017 — 21:04

Посоветовал постучать по релюшке.Прокатило.Заработал))))

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vv92

vv92

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Отправлено 02 Март 2017 — 01:23

Я, когда служил, тоже обучал молодых стучать по релюшкам, а до этого меня так учили и видимо многими поколениями до.

Мне и в голову не приходило релюшки заменить. А в воздухе четырнадцать истребителей и не все ассы, ну и генерал у мониторов, хожу-пинаю, чё.

И да, из инструмента у нас по наследству маленькая отвертка передавалась. Но кто служил, знает, что можно было добыть и стрелочный осциллограф.

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Знаю технику безопасности как свои три пальца.Эксперт — это существо, которое перестало мыслить, ибо оно знает!В мире еще много граблей, на которые не ступала нога человека.
Пожалуйста! Исправляйте мои глупые ошибки (но оставьте мои умные ошибки)!

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ShadowVoice

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Отправлено 02 Март 2017 — 11:38

Посоветовал постучать по релюшке.Прокатило.Заработал))))

«Умом Россию не понять, аршином общим не измерить», релюшку не поменять…  , а — постучать!

Поменятьте по возможности, а то получите ударную установку.

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Eledet

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Отправлено 03 Март 2017 — 01:07

Подскажите….Есть постпроцессор под мою CNC машину.Только под какую программу не знаю. Как вообще с этим работать.

На данный момент работаю с лестницами и пишу самостоятельно програмки для трехосевой обработки.

Машина 5 осевая.Для лестниц специальная прога.Сама пишет програмки.

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ShadowVoice

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Отправлено 03 Март 2017 — 02:17

Все ПП что я видел можно открыть как текстовой файл любым редактором ( блокнот и прочие ). Зачастую в заголовке указано для какой САМ прогрвммы данный ПП.
Какая такая специальная прога? Тут с телепатами напряженка, гадать некому.

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#15

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Eledet

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Отправлено 03 Март 2017 — 03:33

Vision Stolarstwo 2D 3D V1.0.arp

Постпроцессор где то есть у меня только я уже забыл куда я его сохранил.Даже не знаю как он выглядит.

Вот название …Это не он?

Програма для лестниц wagemeer/ Она проектирует и потом выдает файлы для станка.Там от оператора только поменять расширение и все.

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ShadowVoice

ShadowVoice

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Отправлено 03 Март 2017 — 14:41

Расширение/тип файла ARP для ПП обычно указывает на AlphaCam. Скорее всего это ПП для AlphaCam’a.

А Вами указанная программа наверно столь экзотическая, что ничего в сети на нее не нашел.

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Lodochnik

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Отправлено 03 Март 2017 — 20:34

А Вами указанная программа наверно столь экзотическая, что ничего в сети на нее не нашел.

Просто название с ошибками написано, правильно Wagemeyer

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С уважением, Олег.

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Eledet

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Отправлено 03 Март 2017 — 21:56

Скорее всего это ПП для AlphaCam’a

Спасибо.

Теперь вот вопрос.Где найти этот альфакам и как этими двумя програмами пользоваться.

И можно ли этот ПП переделать на компас.

правильно Wagemeyer

Да точно.Сам Антон приезжал и устанавливал в ЧПУшку.

Сейчас он свою прогу забросил и ушел работать в Старкон.

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#19

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ShadowVoice

ShadowVoice

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  • Интересы:Деньги, власть, женщины. Последовательность можно менять.
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Отправлено 04 Март 2017 — 00:20

AlphaCam надо не найдти, а купить. Лицензионное соглашение на ПО и закон РФ такой возможности не предусматривют. Вопросы пиратского ПО запрещены на этом форуме. Стоимость Вас обрадует.

Как ими пользоваться — странный вопрос. Изучать как работать в данной программе.

Компас, насколько я знаю, не может создавать программы для ЧПУ станков. Соотв ПП ему НЕ нужен. Изучайте АлфаКам, или Вами упомянутую программу.

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Marcus

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Отправлено 26 Декабрь 2017 — 14:34

Доброе время суток! Прошу помощи! 

Возникла проблема с координатно-пробивным станком Durma ТР9 с ЧПУ  Siemens Sinumerik 840D sl.

Станок выдает ошибку 12550. Выставление клампов не происходит. Выскакивает ошибка.

Прикрепленные изображения

  • z32L_6U9DaQ.jpg

Сообщение отредактировал Marcus: 26 Декабрь 2017 — 14:35

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1001 System error %1 1002 System error %1 1003 Alarm pointer for this self-clearing alarm %1 is zero 1004 Alarm reaction to NCK alarm incorrectly configured 1005 Operating system error %1 parameter %2 %3 %4 1010 Channel %1 system error %2 action %3 1011 Channel %1 %3 %4 system error %2 1012 Channel %1 system error %2 %3 %4 1013 Channel %1 system error %2 1014 Channel %1 system error %2 1015 Channel %1 axis %2 system error %3 1016 Channel %1 axis %2 system error %3 1017 Channel %1 axis %2 system error %3 1018 Floating point arithmetic error in channel %1 task %2 station %3 FPU state %4 %4 1019 Floating point arithmetic error at address %3 in channel %1 task %2 FPU state %4 1030 System error in link module error code %1 error type %2 1031 Link module generated an unspecified error %1 NCU %2 %3 %4 1100 No valid firmware 1160 Assertion failed in %1: %2 2000 PLC sign-of-life monitoring 2001 PLC has not started up 2100 NCK battery warning threshold reached 2101 NCK battery alarm 2102 NCK battery alarm 2110 NCK temperature alarm 2120 NCK fan alarm 2130 5V/24V encoder or 15V D/A converter under voltage 2140 The actual service switch position forces a SRAM to be cleared at the next Power On (general reset active) 2190 Hardware plug-in module for communication with the digitizer missing 2192 No NCU link module exists, MD %1 reset 2193 “Safety Integrated” is not available for link axis %1. 2195 Channel %1 axis %2 high-speed punching/nibbling not possible via link 2196 Link axis active and $MN_MM_SERVO_FIFO_SIZE != %1 2900 Reboot is delayed 3000 Emergency stop 3001 Internal emergency stop 4000 Channel %1 machine data %2[%3] has gap in axis assignment 4001 Channel %1 axis %2 defined for more than one channel via machine data %3 4002 Channel %1 machine data %2[%3] assigns an axis not defined in channel 4003 Axis %1 incorrect assignment of master channel in machine data %2 4004 Channel %1 machine data %2 axis %3 defined repeatedly as geometry axis 4005 Maximum number of axes in channel %1 exceeded. Limit %2 4007 Axis %1 incorrect assignment of master NCU in machine data %2 4010 Invalid identifier used in machine data %1[%2] 4011 Channel %1 invalid identifier used in machine data %2[%3] 4012 Invalid identifier used in machine data %1[%2] 4013 Invalid NCU link configuration by machine data %1 = %2 , on NCU_1 = %3 4014 Axis %1 defined several times in %2 4016 Axis %1 already used by NCU %2 4017 Axis container %1, location %2 already used by NCU %3 4018 Axis container %1, location %2 not used by any channel 4019 Axis container %1 advance not allowed with current status of NCU %2 4020 Identifier %1 used several times in machine data %2 4021 Channel %1 identifier %2 used several times in machine data %3 4022 Axis container %3 switch not allowed: ext. zero offset active channel %1 axis %2 4023 Axis container %1 switch not allowed, axis container %2 switch active 4024 Invalid axis configuration due to missing axis container machine data 4025 Axis container %3 switch not allowed: master/slave active channel %1 axis %2 4026 Machine data %1[%2], link axis NC%3_AX%4 not used by any channel 4027 Notice: MD %1 was also changed for the other axes of axis container %2 4028 Notice! The axial MDs of the axes of the axis containers were matched. 4029 Notice: the axial MDs in axis container %1 will be matched on the next power-up 4030 Channel %1 axis identifier missing in machine data %2[%3] 4031 Channel %1 link axis %2 defined for more than one channel in machine data %3 4032 Channel %1 wrong identifier for facing axis in %2 4033 Notice: NCU link communication still not connected 4034 Local link axis %1 is not allowed for different interpolation cycle time = %2/%3 4035 Interpolation cycle from NCU%1 = %2 does not match NCU%3 = %4 4036 Wrong NCU link configuration by MD %1 4040 Channel %1 axis identifier %2 not consistent with machine data %3 4045 Channel %1 conflict between machine data %2 and machine data %3 4050 NC code identifier %1 cannot be reconfigured to %2 4060 Standard machine data loaded 4062 Backup data loaded 4065 Buffered memory was restored from backup medium (potential loss of data!) 4066 Buffered memory of FFS restored from backup medium (potential loss of data!) 4070 Normalizing machine data has been altered 4073 Compile cycle functions define machine data number %1 several times 4075 Machine data %1 (and maybe others) not altered due to missing permission level %2 4076 %1 Machine data could not be altered with permission level %2 4077 New value %1 of MD %2 not set. Requested %3 bytes too much %4 memory. 4080 Incorrect configuration of indexing axis in MD %1 4090 Too many errors during power-up 4100 System cycle time/scan time divider corrected for digital drive 4102 Default values for drive cycle times differ 4110 IPO factor increased to %1 4111 PLC cycle increased to %1 ms 4112 Servo cycle changed to %1 ms 4113 Sysclock cycle changed to %1 ms 4114 Error in DP cycle of SDB1000 4115 Time ratio communication to Ipo changed to %1 4150 Channel %1 invalid M function sub program call configured 4152 Illegal configuration of the “Block display with absolute values” function 4160 Channel %1 invalid M function number configured for spindle switchover 4170 Invalid M function number for channel synchronisation assigned 4180 Invalid M function number assigned to enable ASUP 4181 Channel %1 invalid assignment of an M auxiliary function number 4182 Channel %1 invalid M auxiliary function number in %2%3, MD reset 4183 Channel %1 M auxiliary function number %2 used several times (%3 and %4) 4184 Channel %1 illegally predefined auxiliary function in %2%3, MD reset 4185 Channel %1 illegal auxiliary function configured %2 %3 %4 4200 Channel %1 geometry axis %2 must not be declared a rotary axis 4210 Channel %1 spindle %2 declaration as rotary axis missing 4215 Channel %1 spindle %2 declaration as modulo axis missing 4220 Channel %1 spindle %2 declared repeatedly 4225 Channel %1 axis %2 declaration as rotary axis missing 4230 Channel %1 data alteration from external not possible in current channel state 4240 Runtime overflow for IPO cycle or position controller cycle, IP %1 4250 FastPlcCom functionality not available 4252 PLCIO read error: %1 4254 PLCIO write error: %1 4260 Machine data %1 illegal 4270 Machine data %1 assigns not activated NCK input/output byte %2 4275 Machine data %1 and %2 both assign the same NCK output byte no. %3 several times 4280 Assignment of NCK input/output byte via MD %1[%2] does not match hardware configuration 4282 Hardware of external NCK outputs assigned repeatedly 4285 Error on terminal block %1, error code %2 4290 Local P-bus sign-of-life monitoring 4291 Module in local P-bus slot %1 error codes %2 %3 %4 %2 %3 %4 4300 Declaration in MD %1 is not allowed for geometry axis/spindle %2. 4310 Declaration in MD %1 index %2 is not allowed. 4320 Axis %1 function %2 %3 and %4 not allowed 4334 Channel %1 The amount of fine correction in parameter %2 of the orientable toolholder %3 is too large 4336 Channel %1 orientable toolholder no. %2 for orientation transformation %3 does not exist 4338 Channel %1 invalid transformation type ‘%2’ in toolholder %3 for orientation transformer %4 4340 Channel %1 block %2 invalid transformation type in transformation no. %3 4341 Channel %1 block %2 no data set available for transformation no. %3 4342 Channel %1 invalid machine data for general 5-axis transformation error no. %2 4343 Channel %1 attempt made to change the machine data of an active transformation. 4345 Channel %1 invalid configuration in chained transformation no.%2 4346 Channel %1 invalid geoaxis assignment in machine data %2[%3] 4347 Channel %1 invalid channel axis assignment in machine data %2[%3] 4350 Channel %1 axis identifier %2 machine data %3 not consistent with machine data %4 4400 MD alteration will cause reorganisation of buffered memory (loss of data!) 4502 Channel %1 anachronism %2(%3) -> %4 5000 Communication job not executable %1 6000 Memory reorganized using standard machine data 6010 Channel %1 data block %2 not or not completely created, error code %3 6020 Machine data have been altered – now memory is reorganized 6030 Limit of user memory has been adapted 6035 Instead of %1 KB the system has only %2 KB of free user memory of type “%3” 6100 Error while creating %1, error number %2 %3 6401 Channel %1 tool change not possible: Empty location for tool %2 Duplo no. %3 on magazine %4 not available. 6402 Channel %1 tool change not possible. Magazine no. %2 not available 6403 Channel %1 tool change not possible. Magazine location number %2 on magazine %3 not available. 6404 Channel %1 tool change not possible. Tool %2 not available or not usable 6405 Channel %1 command %2 has invalid PLC acknowledge parameter %3 – identifier %4 6406 Channel %1 PLC acknowledge for command %2 is missing 6407 Channel %1 tool %2 cannot be placed in magazine %3 on location %4.Invalid definition of magazine! 6410 TO unit %1 tool %2 / Duplo no. %3 has reached its pre warning limit with D = %4 6411 Channel %1 tool %2 / Duplo no. %3 has reached its prewarning limit with D = %4 6412 TO unit %1 tool %2 / Duplo no. %3 has reached its monitoring limit with D = %4 6413 Channel %1 tool %2 / Duplo no. %3 has reached its monitoring limit with D = %4 6421 Channel %1 tool move not possible. Empty location for tool %2 Duplo no. %3 on magazine %4 not available. 6422 Channel %1 tool move not possible. Magazine no. %2 not available. 6423 Channel %1 tool move not possible. Location %2 on magazine %3 not available. 6424 Channel %1 tool move not possible. Tool %2 not available/not usable. 6425 Channel %1 tool %2 cannot be placed in magazine %3 on location %4. Invalid definition of magazine! 6430 Workpiece counter: overflow in table of monitored cutting edges. 6431 Function not allowed. Tool management/monitoring is not active. 6432 Function not executable. No tool assigned to tool holder/spindle 6433 Channel %1 block %2 %3 not available with tool management 6434 Channel %1 block %2 NC command SETMTH not allowed because tool holder function not active 6441 Writing of $P_USEKT not allowed. 6442 Channel %1 function not executable. No tool assigned to desired magazine/magazine location %2. 6450 Channel %1 tool change not possible. Invalid magazine location no. %2 in buffer magazine 6451 Channel %1 tool change not possible. No buffer magazine defined. 6452 Channel %1 tool change not possible. Tool holder/spindle number = %2 not defined. 6453 Channel %1 tool change not possible. No assignment between toolholder/spindle no. = %2 and buffer magazine location %3 6454 Channel %1 tool change not possible. No distance relation available. 6500 NC memory full 6510 Too many part programs in the NC memory 6520 The value of the machine data %1%2 is too low 6530 Too many files in directory 6540 Too many directories in the NC memory 6550 Too many subdirectories 6560 Data format not allowed 6570 NC memory full 6580 NC memory full 6600 NC card memory is full 6610 Too many files open on NC card 6620 NC card has incorrect format 6630 NC card hardware is defective 6640 NC card is not inserted 6650 Write protection of NC card is active 6660 ‘Flash File System’ option is not set 6670 NC card read active 6671 NC card write active 6690 Cycles from NC card cannot be copied to the passive file system. 6691 Cycles from the passive file system cannot be saved on the NC card 6692 Cycle %1 lost 6693 File %1 lost 6698 Unknown NC card (%1/%2). Writing not possible. 6700 Channel %1 value of the machine data %2%3 is too low 7000 Too many compile cycle alarms defined 7010 Range of MMC alarm numbers for compile cycles exceeded 7020 Compile cycle alarm number has not been defined 7100 Compile cycles VDI area: %1 byte for inputs and %2 byte for outputs. Maximum %3 bytes available. 7200 Problem with externally linked compile cycle %1 %2 7201 Assertion error in %1 line %2 7202 Missing option bit for %1: %2 8000 Channel %1 option ‘user interrupt programs’ not set 8010 Option ‘activation of more than %1 axes’ not set 8020 Option ‘activation of more than %1 channels’ not set 8021 Option ‘activation of more than %1 mode groups’ not set 8022 Option ‘activation of more than %1KB SRAM’ not set 8030 Channel %1 block %2 option ‘interpolation of more than 4 axes’ not set 8032 Option ‘activation of more than %1 link axes’ not set 8034 Option ‘activation of axis containers’ not set 8036 Option: it is not allowed to set different IPO cycles or position control cycles with NCU link. 8038 Option ‘activation of more than %1 lead link axes’ not set 8040 Machine data %1 reset, corresponding option is not set 8041 Axis %1: MD %2 reset, corresponding option not sufficient 8044 Option for IPO cycle time %1 ms not set 8045 Option for selected cycle settings not set 8080 %1 options are activated without setting the license key 8081 %1 options are activated that are not licensed by the license key 8082 The license key was entered three times, Power On required before next try. 8098 Invalid combination of options (%1) 8100 Channel %1 block %2: function not possible 10203 Channel %1 NC start without reference point 10207 Channel %1 error when selecting or deselecting the digitize function 10208 Channel %1 continue program with NC start 10209 Channel %1 internal NC stop after block search 10222 Channel %1 inter-channel communication not possible 10223 Channel %1: Command %2 is already occupied 10225 Channel %1: command denied 10299 Channel %1 Auto-Repos function is not enabled 10600 Channel %1 block %2 auxiliary function during thread cutting active 10601 Channel %1 block %2 zero velocity at block end point during thread cutting 10604 Channel %1 block %2 thread lead increase too high 10605 Channel %1 block %2 thread lead decrease too high 10607 Channel %1 block %2 thread with frame not executable 10610 Channel %1 axis %2 not stopped 10620 Channel %1 block %3 axis %2 at software limit switch %4 10621 Channel %1 axis %2 rests on software limit switch %3 10630 Channel %1 block %2 axis %3 at working area limit %4 10631 Channel %1 axis %2 rests at working area limit %3 10650 Channel %1 axis %2 incorrect gantry machine data, error code %3 10651 Channel %1 illegal gantry configuration. Error code %2 10652 Channel %1 axis %2 gantry warning threshold exceeded 10653 Channel %1 axis %2 gantry error threshold exceeded 10654 Channel %1 waiting for synchronization start of gantry group %2 10655 Channel %1 synchronization of gantry group %2 in progress 10656 Channel %1 axis %2 gantry alarm not yet used 10700 Channel %1 block %2 NCK protection zone %3 violated during automatic or MDA mode 10701 Channel %1 block %2 channel-specific protection zone %3 violated during automatic or MDA mode 10702 Channel %1 NCK protection zone %2 violated during manual mode 10703 Channel %1 channel-specific protection zone %2 violated during manual mode 10704 Channel %1 block %2 protection zone monitoring is not guaranteed 10706 Channel %1 NCK protection zone %2 reached with axis %3 during manual mode 10707 Channel %1 channel-specific protection zone %2 reached with axis %3 during manual mode 10710 Channel %1 block %2 conflict with centre less grinding 10720 Channel %1 block %3 axis %2 software limit switch %4 10721 Channel %1 block %3 axis %2 software limit switch %4 10730 Channel %1 block %3 axis %2 working area limitation %4 10731 Channel %1 block %3 axis %2 working area limitation %4 10740 Channel %1 block %2 too many empty blocks in WAB programming 10741 Channel %1 block %2 direction reversal with WAB infeed motion 10742 Channel %1 block %2 WAB distance invalid or not programmed 10743 Channel %1 block %2 WAB programmed several times 10744 Channel %1 block %2 no valid WAB direction defined 10745 Channel %1 block %2 WAB end position not clear 10746 Channel %1 block %2 block search stop for WAB 10747 Channel %1 block %2 retraction direction not defined for WAB 10748 Channel %1 block %2 illegal retract plane with WAB 10750 Channel %1 block %2 tool radius compensation activated without tool number 10751 Channel %1 block %2 danger of collision due to tool radius compensation 10752 Channel %1 block %2 overflow of local block buffer with tool radius compensation 10753 Channel %1 block %2 selection of the tool radius compensation only possible in linear block 10754 Channel %1 block %2 deselection of the tool radius compensation only possible in linear block 10755 Channel %1 block %2 selection of the tool radius compensation via KONT not possible at the current starting point 10756 Channel %1 block %2 deselection of the tool radius compensation via KONT not possible at the programmed end point 10757 Channel %1 block %2 changing the compensation plane while tool radius compensation is active not possible 10758 Channel %1 block %2 curvature radius with variable compensation value too small 10759 Channel %1 block %2 path is parallel to tool orientation 10760 Channel %1 block %2 helical axis is not parallel to tool orientation 10761 Channel %1 block %2 tool radius compensation for ellipse with more than one revolution not possible 10762 Channel %1 block %2 too many empty blocks between two traversing blocks with active tool radius compensation 10763 Channel %1 block %2 path component of the block in the compensation plane becomes zero 10764 Channel %1 block %2 discontinuous path with active tool radius compensation 10765 Channel %1 block %2 3D tool radius compensation not possible 10766 Channel %1 illegal change of surface orientation between block %2 and block %3 10767 Channel %1 block %2 processing with tilt angle unequal 0 not possible 10768 Channel %1 block %2 illegal tool orientation with 3D tool radius compensation 10769 Channel %1 block %2 Illegal surface normal vector with 3D tool radius compensation 10770 Channel %1 block %2 change of corner type due to change of orientation with active tool radius compensation 10771 Channel %1 block %2 overflow of local block buffer due to orientation smoothing 10772 Channel %1 block %2 illegal orientation change when activating or deactivating 3D face cutting 10773 Channel %1 illegal tool orientation in block %2 at inside corner with block %3 10774 Channel %1 illegal tool dimensions with face cutting in block %2 10775 Channel %1 illegal tool change with face cutting in block %2 10776 Channel %1 block%2 axis %3 must be geometry axis if tool radius compensation is active 10777 Channel %1 block %2 tool radius compensation: too many blocks with suppression of compensation 10778 Channel %1 block %2 preprocessing stop with active tool radius compensation 10779 Channel %1 block %2 preprocessing stop with active tool radius compensation 10780 Channel %1 block %2 preprocessing stop with active tool radius compensation 10781 Channel %1 block %2 illegal orientation of involute with tool radius compensation 10782 Channel %1 block %2 illegal curve type with tool radius compensation 10783 Channel %1 block %2 tool radius compensation type requires orientation transformation 10784 Channel %1 block %2 illegal tool for tool radius compensation with constraint surface 10790 Channel %1 block %2 plane change during linear programming with angles 10791 Channel %1 block %2 invalid angle during linear programming 10792 Channel %1 block %2 illegal interpolation type during linear programming with angles 10793 Channel %1 block %2 second block missing during linear programming with angles 10794 Channel %1 block %2 angle specification missing in second block during linear interpolation with angles 10795 Channel %1 block %2 end point specification during angle programming contradictory 10800 Channel %1 block %3 axis %2 is not a geometry axis 10805 Channel %1 block %2 repositioning after switch of geometry axes or transformation 10810 Channel %1 block %2 master spindle not defined 10820 Channel %1 rotary axis/spindle %2 not defined 10860 Channel %1 block %2 feedrate not programmed 10861 Channel %1 block %3 velocity of positioning axis %2 is zero 10862 Channel %1 block %2 master spindle also used as path axis 10870 Channel %1 block %2 facing axis not defined 10880 Channel %1 block %2 too many empty blocks between two traversing blocks when inserting chamfers or radii 10881 Channel %1 block %2 overflow of local block buffer when inserting chamfers or radii 10882 Channel %1 block %2 activation of chamfers or radii (non-modal) without traversing movement in the block 10883 Channel %1 block %2 chamfer or fillet has to be reduced 10890 Channel %1 block %2 overflow of local block buffer when calculating splines 10891 Channel %1 block %2 multiplicity of node is greater than its order 10900 Channel %1 block %2 no S value programmed for constant cutting speed 10910 Channel %1 block %2 excessive velocity of one path axis 10911 Channel %1 block %2 transformation prohibits to traverse the pole 10912 Channel %1 block %2 preprocessing and main run might not be synchronized 10913 Channel %1 block %2 negative feed profile is ignored 10914 Movement not possible while transformation active – in channel %1, block %2 10930 Channel %1 block %2 interpolation type not allowed in stock removal contour 10931 Channel %1 block %2 incorrect stock removal contour 10932 Channel %1 block %2 preparation of contour has been restarted 10933 Channel %1 block %2 contour program does not contain enough contour blocks 10934 Channel %1 block %2 array for contour segmentation is set too small 10940 Channel %1 block %2 curve table %3: delete/overwrite not possible 10941 Channel %1 block %2 curve table %3: NC memory full 10942 Channel %1 block %2 curve table %3: illegal instruction during definition 10943 Channel %1 block %2 curve table %3: direction reversal of lead value in the block not allowed 10944 Channel %1 block %2 curve table %3: illegal transformation 10945 Channel %1 block %2 curve table %3: illegal coupling of axes 10946 Channel %1 block %2 curve table %3: no contour defined 10947 Channel %1 block %2 curve table %3: contour not continuous 10948 Channel %1 block %2 curve table %3: position jump at end of period 10949 Channel %1 block %2 curve table %3: missing master axis motion 10950 Channel %1 calculation of arc length function too inaccurate 10951 Channel %1 block %2 curve table %3: following value period is zero 10955 Channel %1 block %2 curve table %3: missing master axis motion 10956 Channel %1 block %2 curve table %3: NC memory limit DRAM reached 10960 Channel %1 block %2 COMPCURV/COMPCAD and radius compensation cannot be used simultaneously 10961 Channel %1 block %2 maximum cubic polynomials are allowed on active radius compensation. 10962 Channel %1 block %2 function %3 not possible with path correction 12000 Channel %1 block %2 address %3 programmed repeatedly 12010 Channel %1 block %2 address %3 address type programmed too often 12020 Channel %1 block %2 illegal address modification 12030 Channel %1 block %2 invalid parameter or data type in %3 12040 Channel %1 block %2 expression %3 is not of data type ‘AXIS’ 12050 Channel %1 block %2 DIN address %3 not configured 12060 Channel %1 block %2 same G group programmed repeatedly 12070 Channel %1 block %2 too many syntax-defining G functions 12080 Channel %1 block %2 syntax error in text %3 12090 Channel %1 block %2 unexpected parameter %3 12100 Channel %1 block %2 number of passes %3 not permissible 12110 Channel %1 block %2 block syntax cannot be interpreted 12120 Channel %1 block %2 G function not separately programmed 12130 Channel %1 block %2 illegal tool orientation 12140 Channel %1 block %2 functionality %3 not implemented 12150 Channel %1 block %2 operation %3 not compatible with data type 12160 Channel %1 block %2 range of values exceeded 12170 Channel %1 block %2 identifier %3 defined repeatedly 12180 Channel %1 block %2 illegal chaining of operators %3 12190 Channel %1 block %2 variable of type ARRAY has too many dimensions 12200 Channel %1 block %2 symbol %3 cannot be created 12210 Channel %1 block %2 string %3 too long 12220 Channel %1 block %2 binary constant %3 in string too long 12230 Channel %1 block %2 hexadecimal constant %3 in string too long 12240 Channel %1 block %2 tool orientation %3 defined repeatedly 12250 Channel %1 block %2 nested macro %3 not possible 12260 Channel %1 block %2 too many initialization values specified %3 12261 Channel %1 block %2 initialization of %3 not allowed 12270 Channel %1 block %2 macro identifier %3 already defined 12280 Channel %1 block %2 maximum macro length %3 exceeded 12290 Channel %1 block %2 arithmetic variable % 3 not defined 12300 Channel %1 block %2 call-by-reference parameter missing on subroutine call %3 12310 Channel %1 block %2 axis parameter missing on procedure call %3 12320 Channel %1 block %2 parameter %3 is no variable 12330 Channel %1 block %2 type of parameter %3 incorrect 12340 Channel %1 block %2 number of parameters too high %3 12350 Channel %1 block %2 parameter %3 no longer possible 12360 Channel %1 block %2 dimension of parameter %3 incorrect 12370 Channel %1 block %2 range of values %3 not permissible 12380 Channel %1 block %2 maximum memory capacity reached 12390 Channel %1 block %2 initialization value %3 cannot be converted 12400 Channel %1 block %2 field %3 element does not exist 12410 Channel %1 block %2 incorrect index type for %3 12420 Channel %1 block %2 identifier %3 too long 12430 Channel %1 block %2 specified index is invalid 12440 Channel %1 block %2 maximum number of formal arguments exceeded 12450 Channel %1 block %2 label defined twice 12460 Channel %1 block %2 maximum number of symbols exceeded with %3 12470 Channel %1 block %2 G function %3 is unknown 12475 Channel %1 block %2 invalid G function number %3 programmed 12480 Channel %1 block %2 subroutine %3 already defined 12490 Channel %1 block %2 access permission level %3 is not valid 12500 Channel %1 block %2 in this module %3 is not possible 12510 Channel %1 block %2 too many machine data %3 12520 Channel %1 block %2 too many tool parameters %3 12530 Channel %1 block %2 invalid index for %3 12540 Channel %1 block %2 Block is too long or too complex 12550 Channel %1 block %2 name %3 not defined or option not installed 12552 Channel %1 block %2 tool/magazine OEM parameter not defined. Option not set.Option not set. 12560 Channel %1 block %2 programmed value %3 exceeds allowed limits 12570 Channel %1 block %2 too many motion synchronous actions in %3 12571 Channel %1 block %2 %3 not permissible for motion synchronous action 12572 Channel %1 block %2 %3 only permissible for motion synchronous action 12580 Channel %1 block %2 %3 not permissible for assignment in motion synchronous action 12581 Channel %1 block %2 invalid read access to %3 while in motion synchronous action 12582 Channel %1 block %2 field index %3 incorrect 12583 Channel %1 block %2 variable %3 no system variable 12584 Channel %1 block %2 variable %3 cannot be read synchronously with motion 12585 Channel %1 block %2 variable %3 cannot be changed synchronously with motion 12586 Channel %1 block %2 motion synchronous action: type conflict in variable %3 12587 Channel %1 block %2 motion synchronous action: operation/function %3 not allowed 12588 Channel %1 block %2 motion synchronous action: address %3 not allowed 12589 Channel %1 block %2 motion synchronous action: variable %3 not allowed with modal ID 12590 Channel %1 block %2 global user data cannot be created 12600 Channel %1 block %2 invalid line checksum 12610 Channel %1 block %2 accessing single character with call-by-reference parameter not possible %3 12620 Channel %1 block %2 accessing this variable as single character not possible 12630 Channel %1 block %2 skip ID/label in control structure not allowed 12640 Channel %1 block %2 invalid nesting of control structures 12641 Channel %1 block %2 maximum nesting depth of control structures exceeded 12650 Channel %1 block %2 axis identifier %3 different in channel %4 12660 Channel %1 block %2 motion synchronous action: variable %3 reserved for motion synchronous actions and technology cycles 12661 Channel %1 block %2 technology cycle %3: no further subprogram call possible 12700 Channel %1 block %2 contour definition programming not allowed as modal sub program is active 12701 Channel %1 block %2 illegal interpolation type for contour definition active 12710 Channel %1 block %2 illegal language element in external language mode 12720 Channel %1 block %2 program number for macro call (G65/G66) missing 12722 Channel %1 block %2 multiple ISO_2/3 macro or cycle calls in the block 12724 Channel %1 block %2 no radius programmed for cylinder interpolation activation/deactivation 12726 Channel %1 block %2 illegal plane selection with parallel axes 12728 Channel %1 block %2 distance for double turret not set 12730 Channel %1 block %2 no valid transformation machine data parametrized 12740 Channel %1 block %2 modal macro call %3 not possible 14000 Channel %1 block %2 illegal end of file 14001 Channel %1 block %2 illegal end of block 14009 Channel %1 block %2 illegal program path %3 14010 Channel %1 block %2 invalid default parameter in subroutine call 14011 Channel %1 block %2 program %3 not existing or will be edited 14012 Channel %1 block %2 maximum subroutine level exceeded 14013 Channel %1 block %2 number of subroutine passes invalid 14014 Channel %1 selected program %3 not available or will be edited 14015 Channel %1 block %2 program %3 is not enabled 14016 Channel %1 block %2 error when calling the subroutine via M/T function 14017 Channel %1 block %2 syntax error when calling the subroutine via M function 14020 Channel %1 block %2 wrong value or wrong number of parameters on function or procedure call 14021 Channel %1 block %2 wrong value or wrong number of parameters on function or procedure call 14025 Channel %1 block %2 motion synchronous action: illegal modal ID 14026 Channel %1 block %2 motion synchronous action: invalid polynomial number in the FCTDEF command 14030 Channel %1 block %2 combine OSCILL and POSP during oscillation with in feed motion 14033 Channel %1 block %2 involute: no end point programmed 14034 Channel %1 block %2 involute: angle of rotation too large 14035 Channel %1 block %2 involute: start point invalid 14036 Channel %1 block %2 involute: end point invalid 14037 Channel %1 block %2 involute: radius invalid 14038 Channel %1 block %2 involute not definable: end point error 14039 Channel %1 block %2 involute: end point programmed several times 14040 Channel %1 block %2 error in end point of circle 14045 Channel %1 block %2 error in tangential circle programming 14048 Channel %1 block %2 wrong number of revolutions in circle programming 14050 Channel %1 block %2 nesting depth for arithmetic operations exceeded 14051 Channel %1 block %2 arithmetic error in part program 14060 Channel %1 block %2 invalid skip level with differential block skip 14070 Channel %1 block %2 memory for variables not sufficient for subroutine call 14080 Channel %1 block %2 jump destination %3 not found 14082 Channel %1 block %2 label %3 program section not found 14085 Channel %1 block %2 instruction not allowed 14088 Channel %1 block %2 axis %3 doubtful position 14090 Channel %1 block %2 illegal D number 14091 Channel %1 block %2 illegal function, index %3 %3 14092 Channel %1 block %2 axis %3 is wrong axis type 14093 Channel %1 block %2 path interval 14094 Channel %1 block %2 polynominal degree greater than 3 programmed for polynominal interpolation 14095 Channel %1 block %2 radius for circle programming too small 14096 Channel %1 block %2 illegal type conversion 14097 Channel %1 block %2 string cannot be converted to AXIS type 14098 Channel %1 block %2 conversion error: no valid number found 14099 Channel %1 block %2 result in string concatenation too long 14100 Channel %1 block %2 orientation transformation not available 14101 Channel %1 block %2 orientation transformation not active 14102 Channel %1 block %2 polynominal degree greater than 5 programmed for orientation vector angle 14110 Channel %1 block %2 Euler angles and orientation vector components programmed 14111 Channel %1 block %2 Euler angles, orientation vector and transformation axes programmed 14112 Channel %1 block %2 programmed orientation path not possible 14113 Channel %1 block %2 programmed lead angle too large 14114 Channel %1 block %2 programmed tilt angle too large 14115 Channel %1 block %2 illegal definition of workpiece surface 14116 Channel %1 block %2 absolute orientation programmed while ORIPATH is active 14117 Channel %1 block %2 no angle or direction of the cone programmed 14118 Channel %1 block %2 no end orientation programmed 14119 Channel %1 block %2 no intermediate orientation programmed 14120 Channel %1 block %2 plane determination for programmed orientation not possible 14122 Channel %1 block %2 angle and direction of the cone programmed 14123 Channel %1 block %2 nutation angle of the cone too small 14124 Channel %1 block %2 start tangent for orientation is zero 14125 Channel %1 block %2 programmed rotation is not possible 14129 Channel %1 block %2 orientation angles and orientation vector components programmed 14130 Channel %1 block %2 too many initialization values given 14131 Channel %1 block %2 orientation axes and lead/tilt angles programmed 14132 Channel %1 block %2 orientation axes incorrectly configured 14133 Channel %1 block %2 G code for orientation definition not allowed 14134 Channel %1 block %2 G code for orientation interpolation not allowed 14140 Channel %1 block %2 position programming without transformation not allowed 14144 Channel %1 block %2 PTP movement not allowed 14146 Channel %1 block %2 CP or PTP movement without transformation not allowed 14148 Channel %1 illegal reference system for Cartesian manual traverse 14150 Channel %1 block %2 illegal tool carrier number programmed or declared (MD) 14151 Channel %1 block %2 illegal tool carrier rotation 14152 Channel %1 block %2 tool carrier: invalid orientation. Error code: %3 14153 Channel %1 block %2 unknown tool carrier type: %3 14154 Channel %1 block %2 The amount of fine correction in parameter %3 of the orientable tool holder %4 is too large 14155 Channel %1 block %2 invalid base frame definition for tool carrier offset 14156 Channel %1 toolholder selection error at reset 14157 Channel %1 block %2 illegal interpolation type with MOVT 14159 Channel %1 block %2 more than two angles programmed with ROTS or AROTS 14160 Channel %1 block %2 tool length selection without geometry axis specification 14165 Channel %1 block %2 active T number does not match selected tool 14170 Channel %1 block %2 illegal interpolation type with tool length compensation 14180 Channel %1 block %2 H number is not defined 14185 Channel %1 block %2 D number is not defined 14190 Channel %1 block %2 H number with G49 14195 Channel %1 block %2 D number with G49 14197 Channel %1 block %2 D number and H number programmed simultaneously 14198 Channel %1 block %2 illegal change of tool direction with tool offset 14199 Channel %1 block %2 illegal plane change for tool with diameter component 14200 Channel %1 block %2 negative polar radius 14210 Channel %1 block %2 polar angle too large 14250 Channel %1 block %2 negative pole radius 14260 Channel %1 block %2 pole angle too large 14270 Channel %1 block %2 pole programmed incorrectly 14280 Channel %1 block %2 polar coordinates programmed incorrectly 14290 Channel %1 block %2 poly nominal degree greater than 5 programmed for poly nominal interpolation 14300 Channel %1 block %2 overlaid handwheel motion activated incorrectly 14310 Handwheel %1 configuration incorrect or inactive 14400 Channel %1 block %2 tool radius compensation active at transformation switchover 14401 Channel %1 block %2 transformation not available 14402 Channel %1 block %2 spline active at transformation change 14403 Channel %1 block %2 preprocessing and main run might not be synchronized 14404 Channel %1 block %2 illegal parametrization of transformation 14410 Channel %1 block %2 spline active at geometry axis changeover 14411 Channel %1 block %2 tool radius compensation active at geometry axis changeover 14412 Channel %1 block %2 transformation active at geometry axis changeover 14413 Channel %1 block %2 fine tool correction: changeover geometry/channel axis not allowed 14414 Channel %1 block %2 GEOAX function: incorrect call 14415 Channel %1 block %2 tangent control: changeover geometry/channel axis not allowed 14420 Channel %1 block %2 index axis %3 frame not allowed 14500 Channel %1 block %2 illegal DEF or PROC instruction in the part program 14510 Channel %1 block %2 PROC instruction missing on subroutine call 14520 Channel %1 block %2 illegal PROC instruction in data definition section 14530 Channel %1 block %2 EXTERN and PROC instruction do not correspond 14600 Channel %1 block %2 reload buffer %3 cannot be established 14601 Channel %1 block %2 reload buffer could not be deleted 14602 Channel %1 block %2 timeout during EXTCALL 14610 Channel %1 block %2 compensation block not possible 14650 Channel %1 block %2 SETINT instruction with invalid ASUP input 14660 Channel %1 block %2 SETINT instruction with invalid priority 14700 Channel %1 block %2 timeout during command to interpreter 14701 Channel %1 block %2 number of available NC blocks reduced by %3 14710 Channel %1 block %2 error in initialization sequence in function %3 14720 Channel %1 block %2 axes for centerless transformation not available 14730 Channel %1 block %2 conflict at activation of centerless transformation 14740 Channel %1 block %2 no tool data available for centerless grinding 14745 Channel %1 block %2 centerless grinding not active 14750 Channel %1 block %2 too many auxiliary functions programmed 14751 Channel %1 block %2 resources for motion synchronous actions not sufficient (code: %3) 14752 Channel %1 block %2 DELDTG | STOPREOF conflict 14753 Channel %1 block %2 motion synchronous actions with illegal interpolation type 14754 Channel %1 block %2 motion synchronous actions and wrong feed type 14755 Channel %1 block %2 motion synchronous actions without traverse motion 14756 Channel %1 block %2 motion synchronous action and wrong value 14757 Channel %1 block %2 motion synchronous action and wrong type 14758 Channel %1 block %2 programmed value not available 14759 Channel %1 block %2 motion synchronous action and wrong axis type 14760 Channel %1 block %2 auxiliary function of a group programmed repeatedly 14761 Channel %1 block %2 motion synchronous action: DELDTG function not allowed with active tool radius compensation 14762 Channel %1 block %2 too many PLC variables programmed 14763 Channel %1 block %2 too many link variables programmed 14764 NCU link cannot transfer all link variables immediately 14765 NCU link cannot transfer all link variables 14766 NCU link is heavily loaded, impending memory shortage 14767 Machine data matching via NCU link not complete 14770 Channel %1 block %2 auxiliary function programmed incorrectly 14780 Channel %1 block %2 unreleased option used 14790 Channel %1 block %2 axis %3 programmed by PLC 14800 Channel %1 block %2 programmed path speed less or equal to zero 14810 Channel %1 block %2 negative axis speed programmed for positioning axis %3 14811 Channel %1 block %2 incorrect value range for acceleration of axis/spindle %3 14812 Channel %1 block %2 SOFTA not available for axis %3 14815 Channel %1 block %2 negative thread lead change programmed 14820 Channel %1 block %2 negative value for maximum spindle speed programmed with constant cutting speed 14821 Channel %1 block %2 error in selection or deselection of GWPS 14822 Channel %1 block %2 incorrect programming of GWPS 14823 Channel %1 block %2 error on selection or deselection of tool monitoring 14824 Channel %1 block %2 conflict with GWPS 14840 Channel %1 block %2 incorrect value range for constant cutting speed 14900 Channel %1 block %2 center point and end point programmed simultaneously 14910 Channel %1 block %2 invalid angle of aperture for programmed circle 14920 Channel %1 block %2 intermediate point of circle incorrect 15000 Channel %1 block %2 channel-sync instruction using illegal mark 15010 Channel %1 block %2 program coordination instruction with invalid channel number 15020 Channel %1 block %2 CHANDATA instruction cannot be executed. Channel %3 is not active 15021 Channel %1 block %2 CHANDATA instruction with invalid channel number 15025 CHANDATA(%2): channel is not active. Channel data will be ignored. 15030 Channel %1 block %2 different measurement system settings 15100 Channel %1 block %2 REORG abort caused by log file overflow 15110 Channel %1 block %2 REORG not possible 15150 Channel %1 block %2 reload from external aborted 15160 Channel %1 block %2 wrong preprocessing configuration 15165 Channel %1 block %2 error when translating or interpreting PLC Asup %3 15166 Channel %1 user system asup _N_ASUP_SPF not available 15170 Channel %1 block %2 program %3 could not be compiled 15171 Channel %1 block %2 compiled program %3 older than the relevant subroutine 15175 Channel %1 block %2 program %3. Interfaces could not be built 15180 Channel %1 block %2 program %3 cannot be executed as INI file 15185 Channel %1 %2 errors in INI file 15190 Channel %1 block %2 not enough free memory for subroutine call 15300 Channel %1 block %2 invalid number-of-passed-blocks during block search 15310 Channel %1 block %2 file requested during block search is not available 15320 Channel %1 block %2 invalid block search command 15330 Channel %1 block %2 invalid block number as search target 15340 Channel %1 block %2 invalid label as search target 15350 Channel %1 block %2 search target not found 15360 Channel %1 illegal target of block search (syntax error) 15370 Channel %1 target of block search not found 15380 Channel %1 block %2 illegal incremental programming in axis %3 15390 Channel %1 block %2 %3 not executed during block search 15395 Channel %1 master-slave not executable during block search 15400 Channel %1 block %2 selected initial init file does not exist 15410 Channel %1 block %2 initialization file contains invalid M function 15420 Channel %1 block %2 instruction in current mode not allowed 15450 Channel %1 block %2 compiled program cannot be stored 15460 Channel %1 block %2 syntax error with modal function 15500 Channel %1 block %2 illegal angle of shear 15700 Channel %1 block %2 illegal cycle alarm number %3 15800 Channel %1 block %2 wrong starting conditions for CONTPRON/CONTDCON 15810 Channel %1 block %2 wrong array dimension for CONTPRON/CONTDCON 15900 Channel %1 block %2 touch probe not allowed 15910 Channel %1 block %2 touch probe not allowed 15950 Channel %1 block %2 no traverse motion programmed 15960 Channel %1 block %2 no traverse motion programmed 16000 Channel %1 block %2 invalid value for lifting direction 16005 Channel %1 block %2 invalid value for lifting distance 16010 Channel %1 block %2 machining stop after lift fast 16015 Channel %1 block %2 wrong axis identifier %3 16016 Channel %1 block %2 no retraction position programmed for axis %3 16020 Channel %1 repositioning in block %2 is not possible 16100 Channel %1 block %2 spindle %3 not available in the channel 16105 Channel %1 block %2 spindle %3 cannot be assigned 16110 Channel %1 block %2 spindle %3 for dwell time not in control mode 16120 Channel %1 block %2 invalid index for tool fine compensation 16130 Channel %1 block %2 instruction not allowed with FTOCON 16140 Channel %1 block %2 FTOCON not allowed 16150 Channel %1 block %2 invalid spindle number with PUTFTOCF 16200 Channel %1 block %2 spline and polynominal interpolation not available 16300 Channel %1 block %2 denominator polynominal with zero places within parameter range not allowed 16400 Channel %1 block %2 positioning axis %3 cannot participate in spline 16410 Channel %1 block %2 axis %3 is not a geometry axis 16420 Channel %1 block %2 axis %3 programmed repeatedly 16421 Channel %1 block %2 angle %3 programmed repeatedly in the block 16422 Channel %1 block %2 angle %3 programmed repeatedly in the block 16423 Channel %1 block %2 angle %3 programmed repeatedly in the block 16424 Channel %1 block %2 coordinate %3 programmed repeatedly in the block 16430 Channel %1 block %2 geometry axis %3 cannot traverse as positioning axis in rotated coordinate system 16440 Channel %1 block %2 rotation programmed for non-existent geometry axis 16500 Channel %1 block %2 chamfer or rounding negative 16510 Channel %1 block %2 no facing axis available 16700 Channel %1 block %2 axis %3 invalid feed type 16710 Channel %1 block %2 axis %3 master spindle not programmed 16715 Channel %1 block %2 axis %3 spindle not in standstill 16720 Channel %1 block %2 axis %3 thread lead is zero 16730 Channel %1 block %2 axis %3 wrong parameter 16740 Channel %1 block %2 no geometry axis programmed 16750 Channel %1 block %2 axis %3 SPCON not programmed 16751 Channel %1 block %2 spindle/axis %3 SPCOF not executable 16755 Channel %1 block %2 no stop required 16760 Channel %1 block %2 axis %3 S value missing 16761 Channel %1 block %2 axis/spindle %3 not programmable in the channel 16762 Channel %1 block %2 spindle %3 thread function is active 16763 Channel %1 block %2 axis %3 programmed speed is illegal (zero or negative) 16770 Channel %1 block %2 axis %3 no measuring system available 16771 Channel %1 following axis %2 overlaid movement not enabled 16776 Channel %1 block %2 curve table %3 does not exist for axis %4 16777 Channel %1 block %2 coupling: following axis %3 for lead axis %4 not available 16778 Channel %1 block %2 coupling: Ring coupling at following axis %3 and leading axis %4 impermissible 16779 Channel %1 block %2 coupling: too many couplings for axis %3, see active leading axis %4 16780 Channel %1 block %2 following spindle/axis missing 16781 Channel %1 block %2 master spindle/axis missing 16782 Channel %1 block %2 following spindle/axis %3 not available 16783 Channel %1 block %2 master spindle/axis %3 not available 16785 Channel %1 block %2 identical spindles/axes %3 16787 Channel %1 block %2 coupling parameter not changeable 16788 Channel %1 block %2 cyclic coupling 16789 Channel %1 block %2 multiple link 16790 Channel %1 block %2 Parameter is zero or missing 16791 Channel %1 block %2 parameter is not relevant 16792 Channel %1 block %2 too many couplings for axis/spindle %3 16793 Channel %1 block %2 coupling of axis %3 prohibits transformation change 16794 Channel %1 block %2 coupling of axis/spindle %3 prohibits reference point approach 16795 Channel %1 block %2 string cannot be interpreted 16796 Channel %1 block %2 coupling not defined 16797 Channel %1 block %2 coupling is active 16798 Channel %1 block %2 axis %3 is following axis and prohibits axis container rotation 16799 Channel %1 block %2 axis %3 is master axis and prohibits axis container rotation 16800 Channel %1 block %2 traverse instruction DC/CDC for axis %3 not allowed 16810 Channel %1 block %2 traverse instruction ACP for axis %3 not allowed 16820 Channel %1 block %2 traverse instruction ACN for axis %3 not allowed 16830 Channel %1 block %2 incorrect position programmed for axis/spindle %3 16903 Channel %1 program control: action %2 not allowed in the current state 16904 Channel %1 program control: action %2 not allowed in the current state 16905 Channel %1 program control: action %2 not allowed 16906 Channel %1 program control: action %2 is aborted due to an alarm 16907 Channel %1 action %2 only possible in stop state 16908 Channel %1 action %2 only possible in reset state or at the block end 16909 Channel %1 action %2 not allowed in current mode 16911 Channel %1 mode change is not allowed 16912 Channel %1 program control: action %2 only possible in reset state 16913 Mode group %1 channel %2 mode change: action %3 not allowed 16914 Mode group %1 channel %2 mode change: action %3 not allowed 16915 Channel %1 action %2 not allowed in the current block 16916 Channel %1 repositioning: action %2 not allowed in the current state 16918 Channel %1 for action %2 all channels must be in reset state 16919 Channel %1 action %2 is not allowed due to a pending alarm 16920 Channel %1 action %2 is already active 16921 Channel %1 mode group %2 machine data: channel/mode group assignment not allowed or assigned twice 16922 Channel %1 subprograms: action %2 maximum nesting depth exceeded 16923 Channel %1 program control: action %2 not allowed in the current state 16924 Channel %1 caution: program test modifies tool management data 16925 Channel %1 program control: action %2 not allowed in the current state, action %3 active 16926 Channel %1 channel coordination: action %2 not allowed in block %3, marker %4 is already set 16927 Channel %1 action %2 at active interrupt treatment not allowed 16928 Channel %1 interrupt treatment: action %2 not possible 16930 Channel %1: preceding block and current block %2 must be separated through an executable block 16931 Channel %1 subprograms: action %2 maximum nesting depth exceeded 16932 Channel %1 conflict when activating user data type %2 16933 Channel %1 interrupt treatment: action %2 not allowed in the current state 16934 Channel %1 interrupt treatment: action %2 not possible due to stop 16935 Channel %1 action %2 not possible due to search run 16936 Channel %1 action %2 not possible due to active dry run 16937 Channel %1 action %2 not possible due to program test 16938 Channel %1 action %2 aborted due to active gear change 16939 Channel %1 action %2 rejected due to active gear change 16940 Channel %1 action %2 wait for gear change 16941 Channel %1 action %2 rejected because no program event has been executed yet 16942 Channel %1 start program command action %2 not possible 16943 Channel %1 action %2 not possible due to ASUP 16944 Channel %1 action %2 not possible due to active search blocks 16945 Channel %1 action %2 delayed up to the block end 16946 Channel %1 start via START is not allowed 16947 Channel %1 start via PLC is not allowed 16948 Channel %1 dependent channel %2 still active 16949 Correspondence between marker of channel %1 and channel %2 is invalid. 16950 Channel %1 search run with hold block 16951 Channel %1 search run in a program section that cannot be searched 17000 Channel %1 block %2 maximum number of symbols exceeded 17001 Channel %1 block %2 no memory left for tool/magazine data 17010 Channel %1 block %2 no memory left 17020 Channel %1 block %2 illegal array index 1 17030 Channel %1 block %2 illegal array index 2 17040 Channel %1 block %2 illegal axis index 17050 Channel %1 block %2 illegal value 17055 Channel %1 block %2 GUD variable not existing 17060 Channel %1 block %2 requested data area too large 17070 Channel %1 block %2 data is write-protected 17080 Channel %1 block %2 %3 value below lower limit 17090 Channel %1 block %2 %3 value exceeds upper limit 17095 Channel %1 block %2 invalid value 17100 Channel %1 block %2 digital input/comparator no. %3 not activated 17110 Channel %1 block %2 digital output no. %3 not activated 17120 Channel %1 block %2 analog input no. %3 not activated 17130 Channel %1 block %2 analog output no. %3 not activated 17140 Channel %1 block %2 NCK output %3 is assigned to a function via machine data 17150 Channel %1 block %2 maximum of %3 NCK outputs programmable in the block 17160 Channel %1 block %2 no tool selected 17170 Channel %1 block %2 number of symbols too large 17180 Channel %1 block %2 illegal D number 17181 Channel %1 block %2 T no.= %3, D no.= %4 not existing 17182 Channel %1 block %2 illegal sum correction number 17188 Channel %1 D number %2 defined in tool T no. %3 and %4 17189 Channel %1 D number %2 of tools defined on magazine/location %3 and %4 17190 Channel %1 block %2 illegal T number 17191 Channel %1 block %2 T= %3 not existing, program %4 17192 TO unit %1 invalid tool designation of ‘%2’, duplo no. %3. No more replacement tools possible in ‘%4’. 17193 Channel %1 block %2 the active tool is no longer on toolholder no./spindle no. %3, program %4 17194 Channel %1 block %2 no suitable tool found 17200 Channel %1 block %2 deleting tool data not possible 17202 Channel %1 block %2 deleting magazine data not possible 17210 Channel %1 block %2 access to variable not possible 17212 Channel %1 tool management: Load manual tool %3, duplo no. %2 onto spindle/ toolholder %4 17214 Channel %1 tool management: remove manual tool %3 from spindle/toolholder %2 17216 Channel %1 tool management: remove manual tool from spindle/toolholder %4 and load manual tool %3, duplo no. %2 17220 Channel %1 block %2 tool not existing 17230 Channel %1 block %2 Duplo no. already assigned 17240 Channel %1 block %2 illegal tool definition 17250 Channel %1 block %2 illegal magazine definition 17260 Channel %1 block %2 illegal magazine location definition 17262 Channel %1 block %2 illegal tool adapter operation 17270 Channel %1 block %2 call-by-reference: illegal variable 17500 Channel %1 block %2 axis %3 is not an indexing axis 17501 Channel %1 block %2 indexing axis %3 with Hirth tool system is active 17502 Channel %1 block %2 indexing axis %3 with Hirth tooth system stop is delayed 17503 Channel %1 block %2 indexing axis %3 with Hirth tooth system and axis not referenced 17510 Channel %1 block %2 invalid index for indexing axis %3 17600 Channel %1 block %2 preset on transformed axis %3 not possible 17605 Channel %1 block %2 axis %3 transformation active: inhibits rotation of axis container 17610 Channel %1 block %2 axis %3 involved in the transformation, action cannot be carried out 17620 Channel %1 block %2 approaching fixed point for transformed axis %3 not possible 17630 Channel %1 block %2 referencing for transformed axis %3 not possible 17640 Channel %1 block %2 spindle operation for transformed axis %3 not possible 17650 Channel %1 block %2 machine axis %3 not programmable 17800 Channel %1 block %2 illegally coded position programmed 17900 Channel %1 block %2 axis %3 is no machine axis 18000 Channel %1 block %2 NCK-specific protection zone %3 wrong. Error code %4 18001 Channel %1 block %2 channel-specific protection zone %3 incorrect. Error code %4 18002 Channel %1 block %2 NCK protection zone %3 cannot be activated. Error code %4 18003 Channel %1 block %2 NCK protection zone %3 cannot be activated.Error code %4 18004 Channel %1 block %2 orientation of workpiece-related protection zone %3 does not correspond to the orientation of tool-related protection zone %4 18005 Channel %1 block %2 serious error in definition of NCK-specific protection zone %3 18006 Channel %1 block %2 serious error in definition of channel-specific protection zone %3 18100 Channel %1 block %2 invalid value assigned to FXS[] 18101 Channel %1 block %2 invalid value assigned to FXST[] 18102 Channel %1 block %2 invalid value assigned to FXSW[] 18200 Channel %1 block %2 curve table: block search stop not allowed with definition CTABDEF 18201 Channel %1 block %2 curve table: table %3 does not exist 18202 Channel %1 block %2 curve table: instruction CTABEND without CTABDEF not allowed 18300 Channel %1 block %2 frame: fine shift not possible 18310 Channel %1 block %2 frame: illegal rotation 18311 Channel %1 block %2 frame: illegal instruction 18312 Channel %1 block %2 frame: fine shift not configured 18313 Channel %1 block %2 frame: illegal switchover of geometry axes 18314 Channel %1 block %2 frame: type conflict 18400 Channel %1 block %2 language change not possible: 20000 Channel %1 axis %2 reference cam not reached 20001 Channel %1 axis %2 no cam signal present 20002 Channel %1 axis %2 zero mark not found 20003 Channel %1 axis %2 measuring system error 20004 Channel %1 axis %2 reference mark missing 20005 Channel %1 axis %2 reference point approach aborted 20006 Channel %1 axis %2 reference point creep velocity not reached 20007 Channel %1 axis %2 reference point approach requires 2 measuring systems 20008 Channel %1 axis %2 reference point approach requires second referenced measuring system 20050 Channel %1 axis %2 handwheel mode active 20051 Channel %1 axis %2 handwheel mode not possible 20052 Channel %1 axis %2 already active 20053 Channel %1 axis %2 DRF, FTOCON, external zero point offset not possible 20054 Channel %1 axis %2 wrong index for indexing axis in JOG mode 20055 Channel %1 master spindle not present in JOG mode 20056 Channel %1 axis %2 no revolutional feedrate possible. Axis/spindle %3 stationary 20057 Channel %1 block %2 revolutional feedrate for axis/spindle %3 is 20058 Channel %1 axis %2 revolutional feedrate: illegal feed source 20060 Channel %1 axis %2 cannot be traversed as geometry axis 20061 Channel %1 axis %2 cannot be traversed as orientation axis 20062 Channel %1 axis %2 already active 20063 Channel %1 axis %2 orientation axes cannot be traversed without transformation 20065 Channel %1 master spindle not defined for geometry axes in JOG mode 20070 Channel %1 axis %2 programmed end position is behind software limit switch %3 20071 Channel %1 axis %2 programmed end position is behind working area limit %3 20072 Channel %1 axis %2 is not an indexing axis 20073 Channel %1 axis %2 cannot be repositioned 20074 Channel %1 axis %2 wrong index position 20075 Channel %1 axis %2 can currently not oscillate 20076 Channel %1 axis %2 oscillating – mode change not possible 20077 Channel %1 axis %2 programmed position is behind software limit switch %3 20078 Channel %1 axis %2 programmed position is behind working area limit %3 20079 Channel %1 axis %2 oscillation path length %3 20080 Channel %1 axis %2 no handwheel assigned for overlaid motion 20085 Channel %1 contour handwheel: traverse direction or overtravel of beginning of block not allowed 20090 Axis %1 travel to fixed stop not possible. Check programming and axis data. 20091 Axis %1 has not reached fixed stop 20092 Axis %1 travel to fixed stop still active 20093 Axis %1 standstill monitoring at fixed-stop end point has been triggered 20094 Axis %1 function has been aborted 20095 Axis %1 illegal torque, current torque %2 20096 Axis %1 brake test aborted, additional information %2 20100 Channel %1: invalid configuration for digitizing function 20101 Communication with the digitizer not possible 20102 Channel %1: No or invalid trafo at digitizing active 20103 Channel %1: digitizing module does not support 3+2 axis digitizing 20105 Channel %1: axes stopped by digitizer. Error code: %2 20106 Emergency stop set by the digitizer 20108 Invalid data package received from the digitizer. Error codes: %1, %2 20109 Error in communication with the digitizer: status code of com-circuit: %1 20120 Axis %1: too many compensation relations 20121 Axis %1: Configuration error in compensation table %2 20122 Compensation table %1: invalid axis assignment 20123 Axis %1: different output assignment of multiplied tables 20124 Axis %1: sum of compensation values too large 20125 Axis %1: change of compensation value is too rapid 20130 Channel %1 contour tunnel monitoring 20140 Channel %1 motion synchronous action: traversing of command axis %2 see NC alarm %3 20141 Channel %1 motion synchronous action: illegal axis type 20142 Channel %1 command axis %2: rotation of axis container already enabled 20143 Channel %1 axis %2 command axis cannot be started as it is controlled by the PLC 20144 Channel %1 block %2 motion synchronous action: system variable access not possible 20145 Channel %1 block %2 motion synchronous action: arithmetic error 20146 Channel %1 block %2 motion synchronous action: nesting depth exceeded 20147 Channel %1 block %2 motion synchronous action: command not executable 20148 Channel %1 block %2 motion synchronous action: internal error %3 20149 Channel %1 block %2 motion synchronous action: illegal index 20150 Channel %1 tool management: PLC terminates interrupted command 20160 Channel %1 tool management: PLC can terminate only incorrectly aborted commands 20170 Channel %1 machine data $AC_FIFO invalid 20200 Channel %1 invalid spindle number %2 with tool fine compensation 20201 Channel %1 spindle %2 no tool assigned 20203 Channel %1 no active tool 20204 Channel %1 PUTFTOC command not allowed with FTOCOF 20210 Channel %1 block %3 spindle %2 wrong values for centerless grinding 20211 Channel %1 block %3 spindle %2 support point beyond range limits 21600 Monitoring for ESR active 21610 Channel %1 axis %2 encoder %3 frequency limit exceeded 21611 Channel %1 NC-controlled Extended Stop/Retract triggered 21612 Channel %1 axis %2 VDI signal ‘Servo enable’ reset during motion 21613 Axis %1 measuring system changing 21614 Channel %1 axis %2 hardware limit switch %3 21615 Channel %1 axis %2 taken from traverse mode to follow-up mode 21616 Channel %1 block %2 overlaid motion active at transformation switchover 21617 Channel %1 block %2 transformation does not allow to traverse the pole 21618 Channel %1 as from block %2 transformation active: overlaid motion too great 21619 Channel %1 block %2 transformation active: motion not possible 21650 Channel %1 axis %2 overlaid motion not allowed 21660 Channel %1 block %2 axis %3 conflict between SYNACT: $AA_OFF and CORROF 21665 Channel %1 $AA_TOFF cleared 21670 Channel %1 block %2 illegal change of tool direction with $AA_TOFF active 21700 Channel %1 block %3 axis %2 touch probe already deflected, edge polarity not possible 21701 Channel %1 block %3 axis %2 measurement not possible 21702 Channel %1 block %3 axis %2 measurement aborted 21703 Channel %1 block %3 axis %2 touch probe not deflected, illegal edge polarity 21740 Output value at analog output no. %1 has been limited 21750 Error during output of cam signals via timer 21760 Channel %1 block %2 too many auxiliary functions programmed 21800 Channel %1 workpiece setpoint %2 reached 22000 Channel %1 block %3 spindle %2 change of gear stage not possible 22010 Channel %1 block %3 spindle %2 actual gear stage differs from requested gear stage 22011 Channel %1 block %3 spindle %2 change to programmed gear stage not possible 22012 Channel %1 block %2 leading spindle %3 is in simulation. 22013 Channel %1 block %2 dependent spindle %3 is in simulation. 22014 Channel %1 block %2. The dynamics of leading spindle %3 and dependent spindle %4 is too variably 22020 Channel %1 block %3 spindle %2 gear step change position not reached 22040 Channel %1 block %3 spindle %2 is not referenced with zero marker 22045 Block %2 spindle/axis %3 not available in channel %1 because active in channel %4 22050 Channel %1 block %3 spindle %2 no transition from speed control mode to position control mode 22051 Channel %1 block %3 spindle %2 reference mark not found 22052 Channel %1 block %3 spindle %2 no standstill on block change 22053 Channel %1 block %3 spindle %2 reference mode not supported 22054 Channel %1 block %3 spindle %2 improper punching signal 22055 Channel %1 block %3 spindle %2 configured positioning speed is too high 22060 Channel %1 position control expected for axis/spindle %2 22062 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is not reached 22064 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is too high 22065 Channel %1 tool management: Tool motion is not possible, as tool %2 with Duplo no. %3 is not in magazine %4 22066 Channel %1 tool management: Tool change is not possible, as tool %2 with Duplo no. %3 is not in magazine %4 22067 Channel %1 tool management: tool change not possible since there is no tool available in tool group %2 22068 Channel %1 block %2 tool management: no tool available in tool group %3 22069 Channel %1 block %2 tool management: No tool available in tool group %3, program %4 22070 TO unit %1 Please change tool T= %2 into magazine. Repeat data backup 22071 TO unit %1 tool %2 duplo no. %3 is active, but not in the magazine area under consideration 22100 Channel %1 block %3 spindle %2 chuck speed exceeded 22200 Channel %1 spindle %2 axis stopped during tapping 22250 Channel %1 spindle %2 axis stopped during thread cutting 22260 Channel %1 spindle %2 thread might be damaged 22270 Channel %1 block %2 maximum velocity of thread axis at position %3 reached 22275 Channel %1 block %2 zero velocity of thread axis at position %3 reached 22280 Channel %1 in block %2: Prog. acceleration path too short %3, %4 required 22320 Channel %1 block %2 PUTFTOCF command could not be transferred 22321 Channel %1 axis %2 PRESET not allowed during traverse motion 22322 Channel %1 axis %2 PRESET: illegal value 25000 Axis %1 hardware fault of active encoder 25001 Axis %1 hardware fault of passive encoder 25010 Axis %1 pollution of measuring system 25011 Axis %1 pollution of passive encoder 25020 Axis %1 zero mark monitoring of active encoder 25021 Axis %1 zero mark monitoring of passive encoder 25022 Axis %1 encoder %2 warning %3 25030 Axis %1 actual velocity alarm limit 25031 Axis %1 actual velocity warning limit 25040 Axis %1 standstill monitoring 25042 Axis %1 standstill monitoring during torque/force limitation 25050 Axis %1 contour monitoring 25060 Axis %1 speed setpoint limitation 25070 Axis %1 drift value too large 25080 Axis %1 positioning monitoring 25100 Axis %1 measuring system switchover not possible 25105 Axis %1 measuring systems differ considerably 25110 Axis %1 selected encoder not available 25200 Axis %1 requested set of parameters invalid 25201 Axis %1 drive fault 25202 Axis %1 waiting for drive 26000 Axis %1 clamping monitoring 26001 Axis %1 parameterization error: friction compensation 26002 Axis %1 encoder %2 parameterization error: number of encoder marks 26003 Axis %1 parameterization error: lead screw pitch 26004 Axis %1 encoder %2 parameterization error: grid point distance with linear encoders 26005 Axis %1 parameterization error: output rating 26006 Axis %1 encoder %2 encoder type/output type %3 not possible 26007 Axis %1 QEC: invalid coarse step size 26008 Axis %1 QEC: invalid fine step size 26009 Axis %1 QEC: memory overflow 26010 Axis %1 QEC: invalid acceleration characteristic 26011 Axis %1 QEC: invalid measuring periods 26012 Axis %1 QEC: feed forward control not active 26014 Axis %1 machine data %2 invalid value 26015 Axis %1 machine data %2[%3] invalid value 26016 Axis %1 machine data %2 invalid value 26017 Axis %1 machine data %2[%3] invalid value 26018 Axis %1 setpoint output drive %2 used more than once 26019 Axis %1 encoder %2 measurement not possible with this controller module 26020 Axis %1 encoder %2 hardware fault %3 during encoder initialization 26022 Axis %1 encoder %2 measurement with simulated encoder not possible 26024 Axis %1 machine data %2 value changed 26025 Axis %1 machine data %2[%3] value changed 26030 Axis %1 encoder %2 absolute position lost 26031 Axis %1 configuration error master-slave 26032 Axis %1 master-slave not configured 26050 Axis %1 parameter set change from %2 to %3 not possible 26051 Channel %1 in block %2 unanticipated stop crossed in continuous path mode 26052 Channel %1 in block %2: path velocity too high for auxiliary function output 26070 Channel %1 axis %2 cannot be controlled by the PLC, max. number exceeded 26072 Channel %1 axis %2 cannot be controlled by the PLC 26074 Channel %1 switching off PLC control of axis %2 not allowed in the current state 26080 Channel %1 retraction position of axis %2 not programmed or invalid 26081 Channel %1 axis trigger of axis %2 was activated, but axis is not PLC- controlled 26100 Axis %1 drive %2 sign of life missing 26101 Axis %1 drive %2 communication failure 26102 Axis %1 drive %2 sign of life missing 26105 Drive of axis %1 not found 26106 Encoder %2 of axis %1 not found 26110 Independent drive stop/retract triggered 27000 Axis %1 is not safely referenced 27001 Axis %1 error in a monitoring channel, code %2, values: NCK %3, drive %4 27002 Axis %1 test stop is running 27003 Checksum error found: %1 %2 27004 Axis %1, difference safe input %2, NCK %3, drive %4 27005 Axis %1 error in data cross check: static actual value difference 27006 Axis %1 Test ext. pulse deletion running 27007 Axis %1 acceptance test mode is active 27008 Axis %1 SW limit switch deactivated 27010 Axis %1 tolerance for safe standstill exceeded 27011 Axis %1 safe velocity exceeded 27012 Axis %1 safe end position exceeded 27013 Axis %1 safe braking ramp exceeded 27020 Axis %1 stop E triggered 27021 Axis %1 stop D triggered 27022 Axis %1 stop C triggered 27023 Axis %1 stop B triggered 27024 Axis %1 stop A triggered 27030 Axis %1 function not supported on this 611D module 27031 Axis %1 limit value for safe velocity %2 at gear ratio %3 too large (max. %4) 27032 Axis %1 checksum error of safe monitoring. Confirmation and re-test required! 27033 Axis %1 parameterization of MD %2[%3] invalid 27034 Parameterization of MD %1 invalid 27090 Error in data cross check NCK-PLC, %1[%2], NCK: %3; %4 ALSI 27091 Error in data cross check NCK PLC, stop of %1 27092 Communication broken off during NCK PLC data cross check, error detected by %1 27093 Checksum error NCK-SPL, %1, %2, %3 27094 Write access to system variable %1 only allowed from NCK-SPL 27095 %1 SPL protection not activated 27096 SPL start not allowed 27100 At least one axis is not safely referenced 27101 Axis %1 difference in function safe operational stop, NCK: %2 drive: %3 27102 Axis %1 difference in function safe velocity %2, NCK: %3 drive: %4 27103 Axis %1 difference in function safe limit position %2, NCK: %3 drive: %4 27104 Axis %1 difference in function safe cam plus %2, NCK: %3 drive: %4 27105 Axis %1 difference in function safe cam minus %2, NCK: %3 drive: %4 27106 Axis %1 difference in function safe velocity nx, NCK: %2 drive: %3 27107 Axis %1 difference in function cam modulo monitoring, NCK: %2 drive: %3 27124 Stop A triggered at least in 1 axis 27200 PROFIsafe: cycle time %1 [ms] too long 27201 PROFIsafe: MD %1[%2]: bus segment %3 error 27202 PROFIsafe: MD %1[%2]: address %3 error 27203 PROFIsafe: MD %1[%2]: SPL assignment error 27204 PROFIsafe: double assignment MD %1[%2] – MD %3[%4] 27220 PROFIsafe: Number of NCK F modules (%1) number of DP modules (%2) 27221 PROFIsafe: NCK F module MD %1[%2] unknown 27222 PROFI safe: S7 F module PROFI safe address %1 unknown 27223 PROFIsafe: NCK F module MD %1[%2] is not a %3 module 27224 PROFIsafe: F module MD %1[%2] – MD %3[%4]: double assignment of PROFIsafe address 27225 PROFIsafe: slave %1, configuration error %2 27240 PROFIsafe: DP M not running up, DP info: %1 27241 PROFIsafe: DP M version different, NCK: %1, PLC: %2 27242 PROFIsafe: F module %1, %2 faulty 27250 PROFIsafe: configuration in DP M changed; error code %1 – %2 27251 PROFIsafe: F module %1, %2 reports error %3 27252 PROFIsafe: Slave %1, sign-of-life error 27253 PROFIsafe: communication fault F master component %1, error %2 27254 PROFIsafe: F module %1, error on channel %2; %3 27255 PROFIsafe: F module %1, general error 27256 PROFIsafe: Current cycle time %1 [ms] > parameterized cycle time 27299 PROFIsafe: Diagnosis %1 %2 %3 %4 28000 NCU link connection to all other NCUs of the link network has been aborted 28001 NCU link connection to the NCU %1 of the link network has been aborted 28002 Error on activation of machine data, NCU network-wide machine data were modified by NCU %1 28004 NCU link: NCU %1 of the link network is not on the bus 28005 NCU link: NCU %1 of the link network not running synchronously 28007 NCU link: conflict in configuration data of NCU %1 28008 NCU link: conflict in timer setting of NCU %1 28009 NCU link: conflict in bus parameters of NCU %1 28010 NCU link: the NCU %1 has not received a message 28011 IPO time insufficient for NCU link. Link cycle time: %1 28012 NCU link: synchronization cycle signal failure %1 times 28020 NCU link: too many link axes configured %1 28030 Serious alarm on NCU %1, axes in follow-up mode 28031 Serious alarm on NCU %1 not yet acknowledged, axes still in follow-up mode 28032 Emergency stop activated on NCU %1, axes in follow-up mode 28033 Emergency stop on NCU % 1, axes still in follow-up mode 29033 Channel %1 axis change of axis %2 not possible, PLC axis movement not yet completed 60000 Channel %1 block %2: 61000 Channel %1 block %2 no tool compensation active 61001 Channel %1 block %2 thread lead incorrect 61002 Channel %1 block %2 machining type wrongly defined 61003 Channel %1 block %2 no feed programmed in the cycle 61004 Channel %1 block %2 configuration geometry axis incorrect 61005 Channel %1 block %2 3rd geometry axis not present 61006 Channel %1 block %2 tool radius too large 61007 Channel %1 block %2 tool radius too small 61009 Channel %1 block %2 active tool number = 0 61010 Channel %1 block %2 finishing allowance too large 61011 Channel %1 block %2 scaling not allowed 61012 Channel %1 block %2 different scaling on the plane 61013 Channel %1 block %2 basic settings were changed, program cannot be executed 61101 Channel %1 block %2 reference plane incorrectly defined 61102 Channel %1 block %2 no spindle direction programmed 61103 Channel %1 block %2 number of drillings is zero 61104 Channel %1 block %2 contour violation of slots/long holes 61105 Channel %1 block %2 cutter radius too large 61106 Channel %1 block %2 number or distance of circular elements 61107 Channel %1 block %2 first drilling depth incorrectly defined 61108 Channel %1 block %2 illegal values for parameters _RAD1 and _DP1 61109 Channel %1 block %2 parameter _CDIR incorrectly defined 61110 Channel %1 block %2 finishing allowance at the base > depth infeed 61111 Channel %1 block %2 infeed width > tool diameter 61112 Channel %1 block %2 tool radius negative 61113 Channel %1 block %2 parameter _CRAD for corner radius too large 61114 Channel %1 block %2 machining direction G41/G42 incorrectly defined 61115 Channel %1 block %2 approach or retract mode (straight line/circle/plane/space) incorrectly defined 61116 Channel %1 block %2 approach or retraction path = 0 61117 Channel %1 block %2 active tool radius 61118 Channel %1 block %2 length or width = 0 61119 Channel %1 block %2 nominal or core diameter incorrectly programmed 61120 Channel %1 block %2 internal/external thread type not defined 61121 Channel %1 block %2 number of teeth per cutting edge missing 61122 Channel %1 block %2 safety clearance on the plane incorrectly defined 61124 Channel %1 block %2 infeed width is not programmed 61125 Channel %1 block %2 technology selection in parameter _TECHNO incorrectly defined 61126 Channel %1 block %2 thread length too short 61127 Channel %1 block %2 transmission ratio of tapping axis incorrectly defined (machine data) 61128 Channel %1 block %2 dipping angle = 0 for dipping with oscillation or helix 61180 Channel %1 block %2 no name assigned to swivel data block, although MD $MN_MM_NUM_TOOL_CARRIER > 1 61181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality) 61182 Channel %1 block %2 name of swivel data block unknown 61183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0… 2 61184 Channel %1 block %2 no solution possible with current input angle values 61185 Channel %1 block %2 no or incorrect (min > max) rotary axis angle ranges assigned 61186 Channel %1 block %2 rotary axis vectors invalid –> Check installation and start-up of the swivel cycle CYCLE800 61188 Channel %1 block %2 no axis name for the 1st axis assigned -> Check installation and start-up of the swivel cycle CYCLE800 61200 Channel %1 block %2 too many elements in the machining block 61201 Channel %1 block %2 wrong sequence in the machining block 61202 Channel %1 block %2 no technology cycle 61203 Channel %1 block %2 no positioning cycle 61204 Channel %1 block %2 unknown technology cycle 61205 Channel %1 block %2 unknown positioning cycle 61210 Channel %1 block %2 block search element not found 61211 Channel %1 block %2 absolute reference missing 61212 Channel %1 block %2 wrong tool type 61213 Channel %1 block %2 circle radius too small 61214 Channel %1 block %2 no lead programmed 61215 Channel %1 block %2 raw dimension incorrectly programmed 61216 Channel %1 block %2 feed/tooth only possible with milling tools 61217 Channel %1 block %2 cutting speed for tool radius 0 programmed 61218 Channel %1 block %2 feed/tooth programmed, but number of teeth is zero 61222 Channel %1 block %2 plane infeed greater than the tool diameter 61223 Channel %1 block %2 approach path too short 61224 Channel %1 block %2 retract path too short 61225 Channel %1 block %2 swivel data block unknown 61226 Channel %1 block %2 swivel head cannot be exchanged 61230 Channel %1 block %2 tool probe diameter too small 61231 Channel %1 block %2 ShopMill program %3 cannot be executed, as it has not been tested by ShopMill 61232 Channel %1 block %2 loading of magazine tool not possible 61233 Channel %1 block %2: Thread inclination incorrectly defined 61234 Channel %1 block %2 ShopMill subroutine %4 cannot be executed, as it has not been tested by ShopMill 61235 Channel %1 block %2: ShopTurn program %4 cannot be executed, as it has not been tested by ShopTurn. 61236 Channel %1 block %2: ShopTurn subroutine %4 cannot be executed, as it has not been tested by ShopTurn. 61237 Channel %1 block %2: Retraction direction unknown. Manually retract tool! 61238 Channel %1 block %2: Machining direction unknown. 61239 Channel %1 block %2: Tool change point lies in the retraction area! 61240 Channel %1 block %2: Wrong feed type 61241 Channel %1 block %2: No retraction plane defined for this machining direction. 61242 Channel %1 block %2: Wrong machining direction 61243 Channel %1 block %2: Correct tool change point, tool tip is in retraction area! 61244 Channel %1 block %2: Thread lead change results in an undefined thread 61246 Channel %1 block %2: Safety clearance too small 61247 Channel %1 block %2: Blank radius too small 61248 Channel %1 block %2: Infeed too small 61249 Channel %1 block %2: Number of edges too small 61250 Channel %1 block %2: Key width/Edge length too small 61251 Channel %1 block %2: Key width/Edge length too large 61252 Channel %1 block %2: Chamfer/Radius too large 61253 Channel %1 block %2: No finishing allowance programmed 61254 Channel %1 block %2: Error when traversing to fixed stop 61255 Channel %1 block %2: Cut-off error: Tool breakage? 61301 Channel %1 block %2 measuring probe does not switch 61302 Channel %1 block %2 measuring probe collision 61303 Channel %1 block %2 safe area exceeded 61308 Channel %1 block %2 check measuring distance 2a 61309 Channel %1 block %2 check measuring probe type 61310 Channel %1 block %2 scale factor is active 61311 Channel %1 block %2 no D number is active 61316 Channel %1 block %2 center point and radius cannot be determined. 61332 Channel %1 block %2 change tool tip position 61338 Channel %1 block %2 positioning velocity is zero 61601 Channel %1 block %2 finished-part diameter too small 61602 Channel %1 block %2 tool width incorrectly defined 61603 Channel %1 block %2 groove form incorrectly defined 61604 Channel %1 block %2 active tool violates programmed contour 61605 Channel %1 block %2 contour incorrectly programmed 61606 Channel %1 block %2 contour processing error 61607 Channel %1 block %2 starting point incorrectly programmed 61608 Channel %1 block %2 wrong cutting edge position programmed 61609 Channel %1 block %2 form incorrectly defined 61610 Channel %1 block %2 no infeed depth programmed 61611 Channel %1 block %2 no intersection point found 61612 Channel %1 block %2 thread axis cutting not possible 61613 Channel %1 block %2 undercut position incorrectly defined 61800 Channel %1 block %2: External CNC system missing 61801 Channel %1 block %2: Wrong G code selected 61802 Channel %1 block %2: Wrong axis type 61803 Channel %1 block %2 programmed axis not present 61804 Channel %1 block %2: Progr. position exceeds reference point 61805 Channel %1 block %2: The value is absolutely and incrementally programmed 61806 Channel %1 block %2: Incorrect axis assignment 61807 Channel %1 block %2 wrong spindle direction programmed (active) 61808 Channel %1 block %2: The final drilling depth or individual drilling depth is missing 61809 Channel %1 block %2: Impermissible drilling position 61810 Channel %1 block %2: ISO-G code not possible 61811 Channel %1 block %2: Impermissible ISO axis name 61812 Channel %1 block %2: Value(s) in the external cycle call incorrectly defined 61813 Channel %1 block %2: GUD value incorrectly defined 61814 Channel %1 block %2: Polar coordinates not possible with cycle 61815 Channel %1 block %2: G40 not active 61816 Channel %1 block %2: axes are not at the reference point 61817 Channel %1 block %2: The axis coordinates are within the protection zone 61818 Channel %1 block %2: The axis area limit values are identical 62000 Channel %1 block %2: 62100 Channel %1 block %2 no drilling cycle active 62101 Channel %1 block %2: Incorrect cutting direction – G3 is generated 62103 Channel %1 block %2: The finishing allowance is not programmed 62105 Channel %1 block %2 number of columns or lines is zero 62180 Channel %1 block %2 no name assigned to swivel data block although machine data $MN_MM_NUM_TOOL_CARRIER > 1 62181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality) 62182 Channel %1 block %2: Load swivel head 62183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0…2 62184 Channel %1 block %2 no solution possible with current input angle values 62185 Channel %1 block %2 no end stop assigned to rotary axes 62186 Channel %1 block %2 illegal rotary axis vectors 62187 Channel %1 block %2 name of swivel data block unknown 62200 Channel %1 block %2: Start spindle 63000 Channel %1 block %2: 65000 Channel %1 block %2: 66000 Channel %1 block %2: 67000 Channel %1 block %2: 68000 Channel %1 block %2: 70000 Compile cycle alarm 75000 OEM alarm 75005 Channel %1 block %2 CLC: General programming error 75010 Channel %1 block %2 CLC_LIM value exceeds MD limit 75015 Channel %1 block %2 CLC(0) with active TOC 75016 Channel %1 block %2 CLC: orientation changed for TRAFOOF 75020 Channel %1 CLC position offset at lower limit %2 75021 Channel %1 CLC position offset at upper limit %2 75025 Channel %1 CLC stopped because sensor head has been touched 75050 Channel %1 wrong MD configuration, error code %2 75051 Channel %1 CC_COPON CC_COPOFF error code %2 75060 Channel %1 tolerance window exceeded axis %2 75061 Channel %1 coupling active axis %2 75062 Channel %1 axes not in standstill axis %2 75070 Channel %1 wrong machine data for collision protection %2 75071 Channel %1 collision monitoring axis %2 75100 Too many analog axes configured 75110 Axis %1 reached drift limit 75200 Channel %1 wrong MD configuration, %2 incorrect 75210 Channel %1 number of axes/axis assignment inconsistent 75250 Channel %1 tool parameters incorrect 75255 Channel %1 working area error 75260 Channel %1 block %2 tool parameters incorrect 75265 Channel %1 block %2 working area error 75270 Channel %1 tool parameters incorrect 75275 Channel %1 block %2 working area error 75451 Error with definition of setpoint switchover 75452 Axis %1 setpoint switchover not possible in the current state 75500 Channel %1 wrong configuration 75600 Channel %1 retrace support: wrong MD configuration. Error code %2 75601 Channel %1 block %2 invalid parameter in CC_PREPRE() 75605 Channel %1 retrace support: internal error, error code %2 75606 Channel %1 retraceable contour was shortened 75607 Channel %1 resynchronisation not possible 100300 xxx not found 100301 The table cannot be completely generated 100302 No data available – or no access authorization 100303 Paging not possible 100350 Display MD saved 100351 Display MD take-over not possible 101000 No connection to the PLC! 101001 The PLC system status list cannot be read! 101002 Invalid password! 101003 Password for %1 is set! 101004 Password for %1 is set! 101005 The passwords do not match! 101006 Password is deleted! 101007 Password is not set! 101008 Current access level: %1 101013 Input error – see help – (i)-key 101016 Error: The operand address is greater than 65535! 101017 No PLC input screen forms found! 101018 Reading-in only possible in an active PLC status! 101100 No access authorization! 101111 No axes configured! 101112 No drives configured! 101113 No channels configured! 101114 No MSD configured! 101115 No FDD configured! 101130 Error return value not defined: 00h 00h 101131 No servo disable at PI start 101132 Impermissible execution argument value 101133 MDx120 CURRCTRL_GAIN could not be calculated 101134 MDx407 SPEEDCTRL_GAIN_1 could not be calculated 101135 MDx409 SPEEDCTRL_INTEGRATOR_TIME_1 could not be calculated 101136 MDx150 FIELDCTRL_GAIN could not be calculated 101137 MDx141 MAGNETIZING_REACTANCE=0 101138 MDx139/MDx140 MD_STATOR-/ROTOR_LEAKAGE_REACTANCE=0 101139 MDx134 MOTOR_NOMINAL_FREQUENCY=0 101140 MDx138 ROTOR_COLD_RESISTANCE = 0 101141 MDx117 MOTOR_INERTIA = 0 101142 MDx146 101143 MDx142 FIELD_WEAKENING_SPEED = 0 101144 MDx118 MOTOR_STANDSTILL_CURRENT = 0 101145 MD1104/1118 MOTOR_MAX_CURRENT/MOTOR_STANDSTILL_CURRENT > 900.0 101146 Boot file(s) saved 101147 Boot file(s) deleted 101148 Controller MD calculated 101150 MD set active 101151 Start-up successful 101153 MMC-NCK communication faulty %1 %2 101154 PI service was rejected 101155 Path %1 not available 101156 Impermissible function 101157 File %1 not available 101158 Function not permitted in the current operating state. 101159 Remote block in wrong state 101160 Date and time of the PLC set 101161 The drive is not in cyclic mode! 101162 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED impermissible 101163 MDx130 MOTOR_NOMINAL_POWER 101164 MDx132 MOTOR_NOMINAL_VOLTAGE 101165 MDx103 MOTOR_NOMINAL_CURRENT 101166 MDx129 POWER_FACTOR_COS_PHI impermissible 101167 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED impermissible 101168 Warning MDx142 FIELD_WEAKENING_SPEED 101200 Safety-Integrated data copied 101201 Safety-Integrated data confirmed 101202 SI data is copied from axis %1 to drive %2 Parameters: %1 = Axis name %2 = Drive number 101203 SI data not completely copied 101204 SI data not confirmed 101205 Drive data changed? -> Don’t forget to save the boot files! 101206 Search action running, pleas wait 101207 Position at $MN_ 101208 SI data confirmed: Axis 1 101209 SI data confirmed: Drive 1 101210 The machine data is being prepared for display 101211 NCK address not changed! 101212 NCK address changed! 101213 Invalid NCK address. 101214 Initialization of this window failed! 101300 Please wait – language is being changed 103000 There is no correction block on the NCK 103001 Selection is only possible after being enabled or in the RESET state. 103002 Copying to the clipboard is not possible 103003 MDI clipboard cannot be deleted 103004 Block search not possible 103006 Block search without calculation only possible on the main program level. 103007 Ending overstore is not possible in this channel state. 103008 Block search in channel %1 started – please wait 103009 Conflict between search type and search target! 103010 Invalid file name 103011 No program selected – block search finished 103014 Please reference the axis first 104000 Current tool not found 104001 No other tools available 104002 No other cutting edges available 104003 There aren’t any tools at all 104004 No tool selected 104005 No cutting edge selected 104006 No TO area available in the current channel 104007 Error during tool creation 104008 Error during cutting edge creation 104011 Error during tool deletion 104012 No master spindle available 104014 Incorrect entry 104015 Number of parameters per cutting edge is zero 104016 No spindle available 104018 Tool not available 104019 Tool type not available 104020 No empty location found 104023 Error during tool loading 104024 Error during tool unloading 104025 No magazine configured 104026 Notice: Tool is being loaded! 104027 Notice: Tool is being unloaded! 104029 Loading to this location not possible 104030 No more data available 105000 Error x y 105001 Cycle description sc.com not available 105002 File xxx already exists 105003 Workpiece xxx already exists 105004 Clipboard empty! To PASTE, COPY first 105005 Only workpieces can be inserted here 105006 Only files can be inserted here 105007 No name specified 105008 Memory error while writing a cycle call 105009 No write-authorization for the data 105010 No data selected 105011 Cycle description cov.com not available 105012 The program is not or only partially editable (NC reset) 105013 The copied data can be inserted with the soft key “Paste” 105014 Error while copying! 105015 Error while renaming! 105016 Error while deleting! 105017 Selection is only possible after being enabled or in the RESET state. 105018 Error during program generation! 105019 Error while opening a window! 105020 Error while closing a window! 105021 Error during workpiece generation! 105022 Error during enabling! 105023 File exists already! 105024 Check values! – At least 1 value lies outside the input limits! 105025 Please wait, the directory is being prepared! 105026 Notice! The simulated program and edited program are not the same! 105030 Please wait, renumbering is being carried out! 105031 Renumbering was aborted! 105032 Renumbering finished! 105041 Block number is too large! 105042 Impermissible block number! 105043 Impermissible increment! 105050 Please wait: Graphic is being output! 105051 Output of dynamic long texts for cycle parameterization 105052 Error in the cycle description of the ! 105053 No cycle available in current line! 105054 Error during cycle description call! 105060 Please wait: Initilization of the cycle support 105061 Error when opening the file! 105062 Error when closing the file! 105063 Error when positioning in the file %1! 105064 Error when reading the file! 105070 Please wait: Initialization of the simulation started! 105075 Not enough axes in the current channel? > Contour with default axis names: X, Z ! 109001 No switchover: Switchover disable set in current PLC 109002 No switchover: Target PLC occupied, try again 109003 No switchover: Switchover disable set in target PLC 109004 No switchover: PLC occupied by higher-priority MMC’s 109005 No switchover: No displaceable MMC at the target PLC 109006 No switchover: Selected channel invalid 109007 Channel switchover running 109008 Activation is running 111001 Non-interpretable step in line %1 111002 Insufficient memory, abort in line %1 111003 ManualTurn: %1 111004 File faulty or not available: %1 111005 Error when interpreting the contour %1 Parameters: %1 = Contour name 111006 Maximum number of contour elements exceeded %1 111007 Error in line %1 %2 111008 Spindle not synchronized 111009 Load new tool: T%1 Parameters: %1 = Tool number 111010 Teach-in interruption: Log overflow 111100 Wrong position programmed for the spindle 111105 No measuring system available 111106 No spindle stop for a block change 111107 Reference mark not found 111108 No transition from speed control mode to position control mode 111109 Configured positioning velocity is too high 111110 Velocity/Speed is negative 111111 Setpoint speed is zero 111112 Invalid gear stage 111115 Programmed position was not reached 111126 Absolute value minus not possible 111127 Absolute value plus not possible 111200 Spindle positioning error 111300 NC start key defective 111301 NC stop key defective 111302 Spindle start key defective 111303 Spindle stop key defective 111304 Connection to the PLC broken off 111305 Asynchronous subroutine was not executed 111306 Error when selecting or deselecting constant cutting speed 111307 Error when deleting handwheel offset 111308 Error when setting upper spindle speed limit 111309 Error when selecting tool 111310 Error when selecting zero offset 111311 NC start not possible: Deselect single block 111400 Unknown PLC error 111410 Tool %1 was created 111411 %1 Tool(s) can (could) not be created 111420 Error during the inch/metric conversion! Check all data! 111430 Program not loaded. Error when converting old cycles in G code. No NC memory. 111900 Start only possible in basic display 111901 Contour is contained in the current program, machining not enabled 111902 Start only with valid reference point 111904 4. Axis not configured, i.e., no driven tool possible 112045 Several insertion points required 112046 Main contour cannot be bypassed 112052 No residual material generated 112057 Programmed helix violates contour 112099 System-error contour pocket 112100 Error during renumbering. Original state restored. 112200 The contour is a step in the current program sequence. Machining not enabled 112201 The contour is a step in the current automatic sequence. Machining not enabled 112210 Tool axis cannot be switched over. Insufficient NC memory. 112211 Tool preselection could not be processed. Insufficient NC memory. 112300 Tool management type 2 not possible. Magazine not completely loaded. 112301 Tool management type 2 not possible. The magazine is not sorted as in the tool list. 112323 Replace swivel head. 112324 Load swivel head. 112325 Exchange swivel head. 112326 Set swivel head 112327 Angle not in permissible area 112328 Angle adapted to angle grid. 112329 Set swivel head/table 112330 Set swivel table. 112350 No swivel data set up. 112360 The step was not accepted into the program sequence, as the program is running. 112400 Is not available in the tool management 112401 Tool could not be created 112420 Error during the inch/metric conversion! Check all data! 112502 Insufficient memory, abort in line %1 112504 File faulty or not available: %1 Parameters: %1 = File name 112505 Error when interpreting the contour %1 112506 Maximum number of contour elements exceeded %1 112541 Program cannot be interpreted 112604 Connection to the PLC broken off 112605 Asynchronous subroutine was not executed 112650 Unknown PLC error 112999 Faulty grafic data. Exit graphic and restart 120000 Area %1 cannot be loaded! Acknowledge alarm, press area switchover key! 120001 Area %1 cannot be selected. Please deactivate area %2 120002 Area %1 is still active. Please deactivate area %1 120003 Area %1 cannot be deactivated. Please try again 120005 Please acknowledge the dialog box in area %1 120006 The channel switchover is currently disabled by area %1. 120007 The channel switchover is currently disabled. 120008 Control unit switchover, PLC timeout: 001 control unit switchover, PLC timeout: 002 control unit switchover, PLC timeout: 003 120120 The alarm list is full of alarm texts: Number of alarm texts too high Alarm texts: File %1 not found alarm texts: Input/Output error in file %1 alarm texts: Input/Output error alarm texts: Error when reading from the index file alarm texts: Error when writing in the index file alarm texts: Syntax error in alarm text file %1 120200 Image preparation suppressed 120201 Communication failure 120202 Waiting for a connection to the NC 120301 Faulty entry for hardkey ‘Program’ in Keys.ini. 120302 The selection is not possible. A program has to have been edited first via the area ‘Program’. 120303 The selection is not possible. The edited file %1 no longer exists. 120304 The selection is not possible. The file %1 has insufficient read rights. 120305 Selection is not possible. The file %1 is currently being edited. 120306 The selection is not possible. The file %1 is selected and active in channel %2. 120307 The file %1 cannot be opened for the editor because it is selected in channel %2 for execution from external sources. 120308 In the event of an emergency stop, the program %1 can only be changed in the machine/program correction area. 120309 The selection is not possible. Please close the simulation and repeat the selection. 120310 The selection is not possible. Please wait for the pending action or terminate it, then repeat the selection. 300000 Hardware drive bus: DCM not present 300001 Axis %1 drive number %2 not possible 300002 Axis %1 drive number %2 assigned twice 300003 Axis %1 drive %2 wrong module type %3 300004 Axis %1 drive %2 wrong drive type %3 (FDD/MSD) 300005 At least one module found on drive bus that has not been configured 300006 Module with drive number %1 has not been found on drive bus 300007 Axis %1 drive %2 not present or inactive 300008 Axis %1 drive %2 measuring circuit %3 is not available 300009 Axis %1 drive %2 measuring circuit %3 wrong measuring circuit type (type %4 used) 300010 Axis %1 drive %2 active without NC axis assignment 300011 Axis %1 drive %2 hardware version of spindle not supported 300012 Axis %1 drive %2 hardware version of control module not supported 300020 Drive %1 removed for diagnosis 300100 Drive power failure 300101 Bus communications failure 300200 Drive bus hardware fault 300201 Axis %1 drive %2 timeout during access, error location %3 300202 Axis %1 drive %2 CRC error, error location %3 300300 Axis %1 drive %2 boot error, error code %3 300400 Axis %1 drive %2 system error, error codes %3, %4 300401 Drive software for type %1, block %2 missing or incorrect 300402 System error in drive link. Error codes %1, %2 300403 Axis %1 drive %2 drive software and drive MD with different version numbers 300404 Axis %1 drive %2 drive MD contains different drive number 300405 Axis %1 drive %2 unknown drive alarm, code %3 300410 Axis %1 drive %2 error when storing a file (%3, %4) 300411 Axis %1 drive %2 error when reading a file (%3, %4) 300412 Error when storing a file (%1, %2) 300413 Error when reading a file (%1, %2) 300423 Measuring results could not be read (%1) 300500 Axis %1 drive %2 system error, error codes %3, %4 300501 Axis %1 drive %2 maximum current monitoring 300502 Axis %1 drive %2 maximum current monitoring of phase current R 300503 Axis %1 drive %2 maximum current monitoring of phase current S 300504 Axis %1 drive %2 measuring circuit error of motor measuring system 300505 Axis %1 drive %2 measuring circuit error of absolute track, code %3 300506 Axis %1 drive %2 NC sign-of-life failure 300507 Axis %1 drive %2 synchronization error of rotor position 300508 Axis %1 drive %2 zero mark monitoring of motor measuring system 300509 Axis %1 drive %2 current frequency exceeded 300510 Axis %1 drive %2 error on actual current measurement zero balancing 300511 Axis %1 drive %2 measuring function active 300515 Axis %1 drive %2 power section heat sink temperature exceeded 300604 Axis %1 drive %2 motor encoder is not adjusted 300605 Axis %1 drive %2 motor change not valid 300606 Axis %1 drive %2 flux controller at limit 300607 Axis %1 drive %2 current controller at limit 300608 Axis %1 drive %2 speed controller at limit 300609 Axis %1 drive %2 encoder cut-off frequency exceeded 300610 Axis %1 drive %2 rotor position identification failed 300611 Axis %1 drive %2 generator mode: Motion at rotor position identification 300612 Axis %1 drive %2 illegal current during rotor position identification 300613 Axis %1 drive %2 maximum permissible motor temperature exceeded 300614 Axis %1 drive %2 time monitoring of motor temperature 300701 Axis %1 drive %2 start-up required 300702 Axis %1 drive %2 base cycle time invalid 300703 Axis %1 drive %2 current cycle time invalid 300704 Axis %1 drive %2 speed controller cycle time invalid 300705 Axis %1 drive %2 position controller cycle time invalid 300706 Axis %1 drive %2 monitoring cycle time invalid 300707 Axis %1 drive %2 basic cycle times of axes differ 300708 Axis %1 drive %2 current controller cycle times of axes differ 300709 Axis %1 drive %2 speed controller cycle times of axes differ 300710 Axis %1 drive %2 position controller cycle times of axes differ 300711 Axis %1 drive %2 monitoring cycle times of axes differ 300712 Axis %1 drive %2 configuration of controller structure (higher dynamic response) not possible 300713 Axis %1 drive %2 lead time for position controller invalid 300714 Axis %1 drive %2 power section code invalid 300715 Axis %1 drive %2 maximum power section current less than or equal to zero 300716 Axis %1 drive %2 torque constant less than or equal to zero 300717 Axis %1 drive %2 motor moment of inertia less than or equal to zero 300718 Axis %1 drive %2 calculation dead time of current controller less than or equal to zero 300719 Axis %1 drive %2 motor not parameterized for delta operation 300720 Axis %1 drive %2 maximum motor speed invalid 300721 Axis %1 drive %2 zero-load current greater than rated motor current 300722 Axis %1 drive %2 zero-load motor current greater than rated current of power section 300723 Axis %1 drive %2 STS configuration of axes differ 300724 Axis %1 drive %2 number of pole pairs invalid 300725 Axis %1 drive %2 number of encoder marks of measuring system invalid 300726 Axis %1 drive %2 voltage constant is zero 300727 Axis %1 drive %2 reactance less than or equal to zero 300728 Axis %1 drive %2 adaption factor torque/current too high 300729 Axis %1 drive %2 motor zero-speed current less than or equal to zero 300730 Axis %1 drive %2 rotor resistance invalid 300731 Axis %1 drive %2 rated power less than or equal to zero 300732 Axis %1 drive %2 rated speed less than or equal to zero 300733 Axis %1 drive %2 zero load voltage invalid 300734 Axis %1 drive %2 zero load current less than or equal to zero 300735 Axis %1 drive %2 field weakening speed invalid 300736 Axis %1 drive %2 Lh characteristic invalid 300737 Axis %1 drive %2 configuration of two EnDat encoders not possible 300738 Axis %1 drive %2 module number for measuring system not possible 300739 Axis %1 drive %2 measuring system already used as motor measuring system 300740 Axis %1 drive %2 measuring system used several times 300741 Axis %1 drive %2 asynchronous mode: feedforward control gain out of range 300742 Axis %1 drive %2 voltage/frequency mode: converter frequency invalid 300743 Axis %1 drive %2 function not supported on this 611D controller module 300744 Axis %1 drive %2 safety monitoring checksum invalid, confirmation and acceptance test required! 300745 Axis %1 drive %2 limit values for safe end positions exchanged 300746 Axis %1 drive %2 SBH/SG not enabled 300747 Axis %1 drive %2 monitoring cycle time MD 1300 invalid 300748 Axis %1 drive %2 monitoring cycle times of both axes differ 300749 Axis %1 drive %2 conversion factor between motor and load too large 300750 Axis %1 drive %2 parameterization error in speed control adaption 300751 Axis %1 drive %2 speed control gain too high 300752 Axis %1 drive %2 blocking frequency of setpoint current filter too high 300753 Axis %1 drive %2 rotor position identification current less than minimal value 300754 Axis %1 drive %2 signal number of var. signaling function invalid 300755 Axis %1 drive %2 voltage/frequency mode: motor is turning 300756 Axis %1 drive %2 speed hysteresis of setpoint current smoothing invalid 300757 Axis %1 drive %2 adaption factor of torque limit invalid 300757 Axis %1 drive %2 adaption factor of torque limit invalid 300758 Axis %1 drive %2 generator mode: response voltage > switch-off threshold 300759 Axis %1 drive %2 generator mode: response voltage > monitoring threshold 300760 Axis %1 drive %2 generator mode: emergency retraction speed > max. motor speed 300761 Axis %1 drive %2 generator mode: minimum axis speed > max. motor speed 300762 Axis %1 drive %2 emergency retraction mode/generator mode already active 300763 Axis %1 drive %2 emergency retraction mode/generator mode invalid 300764 Axis %1 drive %2 emergency retraction mode/generator mode not possible 300765 Axis %1 drive %2 measurement of DC link voltage not possible 300766 Axis %1 drive %2 blocking frequency > Shannon frequency 300767 Axis %1 drive %2 natural frequency > Shannon frequency 300768 Axis %1 drive %2 numerator bandwidth > double blocking frequency 300769 Axis %1 drive %2 denominator bandwidth > double natural frequency 300770 Axis %1 drive %2 format error 300771 Axis %1 drive %2 asynchronous mode: converter frequency invalid 300772 Axis %1 drive %2 asynchronous mode: speed control gain too high 300773 Axis %1 drive %2 asynchronous mode: feedforward control structure not possible 300774 Axis %1 drive %2 asynchronous mode: changeover speed invalid 300775 Axis %1 drive %2 fixed link voltage of axes differ 300776 Axis %1 drive %2 measuring circuit monitoring must be active 300777 Axis %1 drive %2 rotor position identification current too high 300778 Axis %1 drive %2 generator mode: converter frequency rotor position identification 300779 Axis %1 drive %2 motor moment of inertia less than or equal to zero 300780 Axis %1 drive %2 zero load current > rated motor current 300781 Axis %1 drive %2 zero load current > rated current of power section 300782 Axis %1 drive %2 reactance less than or equal to zero 300783 Axis %1 drive %2 rotor resistance invalid 300784 Axis %1 drive %2 zero load voltage invalid 300785 Axis %1 drive %2 zero load current less than or equal to zero 300786 Axis %1 drive %2 field weakening speed invalid 300787 Axis %1 drive %2 asynchronous mode: feedforward control gain out of range 300788 Axis %1 drive %2 parameterization error in current control adaption 300789 Axis %1 drive %2 function not supported on this 611D controller module 300799 Axis %1 drive %2 data backup and reboot required 300850 Axis %1 drive %2 parameterization error in speed control adaption 300854 Axis %1 drive %2 signal number of var. signaling function invalid 300855 Axis %1 drive %2 voltage/frequency mode: motor is turning 300858 Axis %1 drive %2 generator mode: response voltage > switch-off threshold 300859 Axis %1 drive %2 generator mode: response voltage > monitoring threshold 300860 Axis %1 drive %2 generator mode: emergency retraction speed > max. motor speed 300861 Axis %1 drive %2 generator mode: minimum axis speed > max. motor speed 300862 Axis %1 drive %2 emergency retraction mode/generator mode already active 300863 Axis %1 drive %2 emergency retraction mode/generator mode invalid 300864 Axis %1 drive %2 emergency retraction mode/generator mode not possible 300865 Axis %1 drive %2 measurement of DC link voltage not possible 300875 Axis %1 drive %2 fixed link voltage of axes differ 300888 Axis %1 drive %2 parameterization error in current control adaption 300900 Axis %1 drive %2 stop A triggered 300901 Axis %1 drive %2 stop B triggered 300906 Axis %1 drive %2 safe braking ramp exceeded 300907 Axis %1 drive %2 tolerance for safe operational stop exceeded 300908 Axis %1 drive %2 stop C triggered 300909 Axis %1 drive %2 stop D triggered 300910 Axis %1 drive %2 stop E triggered 300911 Axis %1 drive %2 error in one monitoring channel 300914 Axis %1 drive %2 safe velocity exceeded 300915 Axis %1 drive %2 safe end positions exceeded 300950 Axis %1 drive %2 is not safely referenced 300951 Axis %1 drive %2 test stop is running 300952 Axis %1 drive %2 acceptance test mode is active 301701 Axis %1 drive %2 limit value for safe velocity too large 301702 Axis %1 drive %2 track inversion incorrect 301703 Axis %1 drive %2 encoder/motor type are not compatible 301704 Axis %1 drive %2 pole pair width/division of linear scale (internal) out of range 301705 Axis %1 drive %2 distance-coded scale incorrectly parameterized 301706 Axis %1 drive %2 parameterization of cam position invalid 301707 Axis %1 drive %2 parameterization of modulo value for safe cam (SN) invalid 301708 Axis %1 drive %2 actual value synchronization not allowed 301709 Axis %1 drive %2 submodule with integrated linearization invalid 301710 Axis %1 drive %2 resolution SSI motor measuring system invalid 301711 Axis %1 drive %2 transmission length SSI motor measuring system invalid 301712 Axis %1 drive %2 multiturn SSI motor measuring system invalid 301713 Axis %1 drive %2 resolution SSI direct measuring system invalid 301714 Axis %1 drive %2 transmission length SSI direct measuring system invalid 301715 Axis %1 drive %2 multiturn SSI direct measuring system invalid 301716 Axis %1 drive %2 SSI direct measuring system without incremental signals not possible 301717 Axis %1 drive %2 SSI transmission timeout 301718 Axis %1 drive %2 combination of motor/power section invalid 301719 Axis %1 drive %2 power section data incomplete 310505 Axis %1 drive %2 measuring circuit error of absolute track, code %3 310606 Axis %1 drive %2 external valve voltage supply failed 310607 Axis %1 drive %2 valve not responding 310608 Axis %1 drive %2 speed controller at limit 310609 Axis %1 drive %2 encoder cut-off frequency exceeded 310610 Axis %1 drive %2 wrong piston position 310611 Axis %1 drive %2 pressure sensor failed 310612 Axis %1 drive %2 force limitation off 310701 Axis %1 drive %2 speed controller cycle time invalid 310702 Axis %1 drive %2 position controller cycle time invalid 310703 Axis %1 drive %2 monitoring cycle time invalid 310704 Axis %1 drive %2 speed controller cycle times of axes differ 310705 Axis %1 drive %2 monitoring cycle times of axes differ 310706 Axis %1 drive %2 maximum working speed invalid 310707 Axis %1 drive %2 STS configuration of axes differ 310708 Axis %1 drive %2 number of encoder marks of measuring system invalid 310709 Axis %1 drive %2 error in piston diameter or piston rod diameter 310710 Axis %1 drive %2 distance-coded scale incorrectly parameterized 310750 Axis %1 drive %2 feedforward gain too high 310751 Axis %1 drive %2 proportional gain for speed controller too high 310752 Axis %1 drive %2 integral gain for speed controller invalid 310753 Axis %1 drive %2 D component for speed controller invalid 310754 Axis %1 drive %2 friction compensation gradient too high 310755 Axis %1 drive %2 area factor too high 310756 Axis %1 drive %2 controlled system gain is less than or equal to zero 310757 Axis %1 drive %2 blocking frequency > Shannon frequency 310758 Axis %1 drive %2 natural frequency > Shannon frequency 310759 Axis %1 drive %2 bandwidth numerator larger than double blocking frequency 310760 Axis %1 drive %2 bandwidth denominator greater than double natural frequency 310761 Axis %1 drive %2 proportional gain of force controller too high 310762 Axis %1 drive %2 integral gain for force controller invalid 310763 Axis %1 drive %2 D component of force controller invalid 310764 Axis %1 drive %2 controlled system gain for force controller is less than or equal to zero 310771 Axis %1 drive %2 gain in fine area of valve characteristic is less than or equal to zero 310772 Axis %1 drive %2 gain in rough area of valve characteristic is less than or equal to zero 310773 Axis %1 drive %2 gain at end of saturation area of valve characteristic is less than or equal to zero 310774 Axis %1 drive %2 zero area and knee area of valve characteristic overlap 310775 Axis %1 drive %2 knee area and saturation area of valve characteristic overlap 311710 Axis %1 drive %2 resolution SSI motor measuring system invalid 311711 Axis %1 drive %2 transmission length SSI motor measuring system invalid 311712 Axis %1 drive %2 multiturn SSI motor measuring system invalid 311716 Axis %1 drive %2 SSI measuring system without incremental signals not possible 311717 Axis %1 drive %2 SSI transmission timeout 380001 Profibus-DP: startup error, reason %1 parameter %2 %3 %4. 380003 Profibus-DP: operating error, reason %1,parameter %2 %3 %4. 380005 Profibus-DP: bus access conflict, type %1, counter %2 380020 Profibus-DP: SDB1000 error %1 for SDB source %2 380021 Profibus-DP: default SDB1000 was loaded 380022 Profibus-DP: configuration of DP master has been changed 380040 Profibus-DP: configuration error %1, parameter %2 380050 Profibus-DP: multiple assignment of inputs on address %1 380051 Profibus-DP: multiple assignment of outputs on address %1 380060 Profibus-DP: alarm %1 on logical address %2 from unassigned station 380070 Profibus DP: no input slot available for base address %1 (length %2) 380071 Profibus DP: no output slot available for base address %1 (size %2) 380072 Profibus DP: output slot for base address %1 (size %2) not allowed 380075 Profibus DP: DP I/O failure slave %1 380500 Profibus-DP: fault on drive %1, code %2, value %3, time %4 400102 Delete DB 2 in the PLC and restart 400103 Delete DB 3 in the PLC and restart 400106 Delete DB 3 in the PLC and restart 400109 Delete DB 9 in the PLC and restart 400171 Delete DB 71 in the PLC and restart 400172 Delete DB 72 in the PLC and restart 400173 Delete DB 73 in the PLC and restart 400174 Delete DB 74 in the PLC and restart 400250 NCK sign-of-life monitoring 400251 NCK has not started up 400252 Sign-of-life monitoring 400260 Failure of machine control panel 1 400261 Failure of machine control panel 2 400262 Failure of manual operating device 400604 Set change with M06 in the machine data 400902 Impermissible channel no. parameter in FC 9 401502 Impermissible axis no. parameter in FC 15 401602 Impermissible axis no. parameter in FC 16 401702 Impermissible spindle IF no. parameter in FC 17 401805 Impermissible axis no. parameter in FC 18 401901 Impermissible BAG no. parameter in FC 19 401902 Impermissible channel no. parameter in FC 19 402501 Impermissible BAG no. parameter in FC 25 402502 Impermissible channel no. parameter in FC 25 410150 Area in M group decoder list is too large 810001 Error OB_event 810002 Synchronous error 810003 Asychronous error 810004 Stop/Interrupt event 810005 Order form execution event 810006 Error communication event 810007 Error H/F system event 810008 Error diagnostics data from modules 810009 User-diagnostics event

Добрый день уважаемы.
Тут такая история. замучался уже совсем.
Есть станок дуплекс. т.е. сдвоенный. 2 стойки, 2 шкафа, 2 револьвера и 2 шпинделя на одной базе.
На одной стороне подшипники мертвые были. На второй стойке работали, пока не начались свистопляски.
Этот 611 синумерик совсем хлипкий какой-то. Начали появляться ошибки. Я выдернул плату со второго шкафа, поставил в первый. ошибки ушли. Не помню уже какие были.
Потом опять ошибки. 6003 и 6006. Лампочка зеленым горит и не стартует. НО, не то чтобы совсем. Самопроизвольно загорается оранжевая и все ок. станок не выключаешь, всё работает. Выключишь, опять ждешь пока загорится желтая. включаешь, выключаешь станок. Причем интервал самопроизвольного старта все длиннее и длиннее становился. Потом вообще перестал стартовать. зеленым горит и всё. Снял я модуль. Посмотрел внутрь. Пылища. Думаю «не удивительно что глючит».
Тогда я со второго шкафа дернул целиком модуль. Он 2013 года, выглядит внутри как новый. Поставил всё ок. Вчера и этот глючить начал. 6002 ошибка. Снял его. посмотрел внутри. Ничего не увидел. Поставил на место. Ошибки не стало.
Сегодня включаю станок. опять 6002. Кроме матных слов, ничего в голову не приходит.
Подскажите добрые люди, куда смотреть.

P.s. пока писал, пришел работник, заработало всё. надоел он жить своей жизнью.
Как лечить то такое?

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