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C O M B I V E R T

GB Instruction manual

COMBIVERT F5

Standard and Interface Operator

Translation of Original Manual

Document

Part

Version

20104044

GBR

00

• Page 1
  C O M B I V E R T GB Instruction manual COMBIVERT F5 Standard and Interface Operator Translation of Original Manual Document Part Version 20104044…

• Page 3: Table Of Contents

  Table of Contents Table of Contents Preface ………………….5 General ……………………..5 Validity and liability ………………….5 Copyright ……………………..6 1.4 Specified application ………………….6 Product description ………………….6 Connection and Operation …………….7 Operation without operator ………………..7 Operation with digital operator ………………7 2.2.1 Keyboard operation …………………..7 2.2.1.1 Parameter numbers and values …………………7 2.2.1.2 Resetting of error messages ………………..8 2.2.1.3 password input ……………………8…

• Page 4
  Table of Contents Error Assistance ………………. 69 Quick Guide ………………..76 Quick guide for operating mode „GENERAL“ …………..76 Quick guide for operating mode „MULTI“ ……………78 Factory setting for operating mode „SERVO“ …………..79 Passwords ………………… 80 GB — 4…

• Page 5: Preface

  Preface Preface General The described hard- and software are developments of the Karl E. Brinkmann GmbH. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and tech- nical changes reserved. The instruction manual must be made available to the user. Prior to performing any work on the unit the user must familiarize himself with the unit.

• Page 6: Copyright

  BIVERT F5. The used semiconductors and components of KEB are developed and dimen- sioned for the use in industrial products. If the KEB COMBIVERT F5 is used in machines, which work under exceptional conditions or if essential functions, life-supporting measures or an extraordinary safety step must be fulfilled, the necessary reliability and security must be ensured by the machine builder.

• Page 7: Connection And Operation

  Connection and Operation Operation without operator A special HSP5 cable (Part No. 00F50C0-0010) is available for the operation of the KEB COMBIVERT without operator. The cable is connected between HSP5 interface X4A and serial RS232 PC interface (COM1 or COM2). Operation occurs via the program COMBIVIS.

• Page 8: 2.2.1.2 Resetting Of Error Messages

  With ENTER only the error message in the display is reset. In order to reset the error itself, the cause must be removed and a reset or a power-on-reset must be made. 2.2.1.3 password input The KEB COMBIVERT is provided with extensive password protection. Depending on the entered password the following modes are possible: Display Mode…

• Page 9: Interface Operator (Part Number 00F5060-2000)

  PC via adapter (00F50C0-0020) and HSP5 cable (00F50C0-0010). Access to the inverter parameters in the application mode is possible via the PC software KEB COMBIVIS. The operator parameter can also be read and adjusted or parameterized via Download.

• Page 10: Description Of The Rs232/485 Interface X6C

  Serial cable to connect the operator with a PC 0058025-001D 2.3.3 Remote control For remote control of the KEB COMBIVERT F5 a special HSP5 operator is available. Hereby the operator is mounted separate from the inverter e.g. into the cabinet door. Operator Material number…

• Page 11: Customer Parameters (Cp-Mode)

  How the CP-Parameters are defined and normalized is described in the application manual. Operating modes Ex factory the COMBIVERT F5 is delivered in three different operating modes. The inputs have different functions depending on the operation mode. Also the CP-Parameters prede- fined by KEB are different.

• Page 12: Factory Setting For Operating Mode „General

  Parameter Description Factory setting for operating mode „GENERAL“ Reso- based Parameter Setting range Default Unit E lution CP.00 password input 0…9999 — ud.01 CP.01 actual frequency display -400…400 0,0125 0 — ru.03 CP.02 set frequency display -400…400 0,0125 0 — ru.01 CP.03 inverter state 0…255 — ru.00…

• Page 13: Password Input

  Parameter Description Reso- based Parameter Setting range Default Unit E lution 0…100 CP.32 relay output 2 / function E do.03 B/C: 0…84 CP.33 relay output 2 / switching level ±30000,00 0,01 — LE.03 0…10 CP.34 rotation source E oP.01 B/C: 0…9 CP.35 AN1 interface selection 0…2 E an.00…

• Page 14: Operating Display

  Parameter Description 3.3.2 Operating Display The parameters below serve for the controlling of the frequency inverter during operation. CP.01 Actual frequency display Co-domain Description 0…±400 Hz Display of the actual output frequency in Hz. Additionally the operator display «noP» and «LS», even if the control release or direction of rotation are not switched (see CP.03).

• Page 15
  Parameter Description CP.04 Apparent current Co-domain Description 0…±6553.5 A Display of the actual apparent current in ampere. CP.05 Apparent current / peak value Co-domain Description 0…±6553.5 A CP.05 makes is possible to recognize the max. apparent current. For that the highest value of CP.04 is stored in CP.05. The peak value memory can be cleared by pressing the UP, DOWN or ENTER key or via bus by writing any value you like to the address of CP.05.

• Page 16: Basic Adjustment Of The Drive

  Parameter Description 3.3.3 Basic adjustment of the drive The following parameters determine the fundamental operating data of the drive. They should be checked and/or adapted to the application. CP.10 Min. frequence Co-domain Setting Description 0.0…400.0 Hz 0 Hz With ths frequence the inverter operates without presetting an CP.11 analog set value.

• Page 17
  Parameter Description CP.13 Deceleration time Co-domain Setting Description -0.01…300.00 s 5.00 s The parameter determines the time needed to decelerate from 100 Hz to 0 Hz. The actual deceleration time is pro- portional to the frequency change. At deceleration time = -0,01 see CP.12 (Display: «=Acc»)! ∆f Frequency change f [Hz]…
• Page 18
  Parameter Description CP.14 S-curve time Co-domain Setting Description 0.00 (off)…5.00 s 0.00 s For some applications it is of advantage when the drive (off) starts and stops jerk-free. This is achieved through a straightening of the acceleration and deceleration ramps. The straightening time, also called S-curve time, can be adjusted with CP.14.

• Page 19: Special Adjustments

  Parameter Description CP.16 Rated frequency Co-domain Setting Description 0.00…400.00 Hz 50 Hz With the adjusted frequency the inverter reaches in controlled operation a maximal output voltage. The adjustment of the rat- ed motor frequency is typical in this case. Motors can overheat when the rated fre- quency is incorrectly adjusted.

• Page 20
  Parameter Description CP.18 Switching frequency Co-domain Setting Description 2 / 4 / 8 / 12 / The switching frequency with which the power modules are 16 kHz clocked can be changed depending on the application. The max.possible switching frequency as well as the factory setting are specified by the power circuit.
• Page 21
  Parameter Description CP.22 DC braking mode During the DC braking the motor is not decelerated over the ramp. Fast braking occurs via DC voltage which is applied to the motor winding. This parameter determines how the DC braking is triggered. The selection must be confirmed with „ENTER“. Value Value Function…
• Page 22
  Parameter Description CP.23 DC braking time Co-domain Setting Description 0.00…100.00 s 10 s If the braking time depends on the actual frequency (CP.22 = 2…7), it is calculated as follows: 100 Hz CP.23 x f ––––––––– 100 Hz CP.23 : Real braking time : Actual frequency CP.24 Maximum ramp current Co-domain…
• Page 23
  Parameter Description Co-domain Setting Description L: utilization LAS: Ramp stop active CP.24 SLL: Constant current limit CP.25 (stall) active fr: Actual frequency fs: Set frequency CP.26 Speed search condition When connecting the frequency inverter onto a decelerating motor, an error can be triggered by the differing rotating field frequencies.
• Page 24
  Parameter Description CP.27 Quick stop dec time Co-domain Setting Description 0.00…300.00 s 2.00 s The fast-stop function is activated depending on CP.28. The parameter determines the time needed to decelerate from 100 Hz to 0 Hz. The actual deceleration time is pro- portional to the frequency change.
• Page 25
  Parameter Description CP.29 ANOUT1 function CP.29 defines the function of analog output 1. The selection must be confirmed with „EN- TER“. Value Setting Reaction Output Absolute actual frequency (CP.01) 100 Hz = 100 % Absolute set frequency (CP.02) 100 Hz = 100 % Actual frequency (CP.01) ±100 Hz = ±100 % Set frequency (CP.02)
• Page 26
  Parameter Description CP.30 ANOUT1 gain Co-domain Setting Description -20,00…20,00 1,00 With the amplification the output voltage of the analog output can be tuned the signal to be given out. An ampli- fication of 1 corresponds to ±100 % = ±10 V. Example: 100% The analog output shall give out…
• Page 27
  Parameter Description CP.31 Relay output 1 / function CP.32 Relay output 2 / function CP.31 and CP.32 determine the function of the two outputs. The values must be confirmed with „ENTER“. Value Setting Function Run signal; also by DC braking No error CP.31 error message…
• Page 28
  Parameter Description Value Setting Function Amount ru.58 „angle difference“ > switching level (observe only in posi- or synchronous mode / scaling factor of the LE-Parameters for incre- ments) Absolute value ANOUT1 > level modulation on Output of the analog signal ANOUT 3 or ANOUT 4 as PWM signal. The period can be adjusted with An.46 or An.52.
• Page 29
  Parameter Description Value Setting Function Function Switching condition met if: all selected inputs are active at least one of selected inputs is active NAND at least one of selected inputs is not active all selected inputs are not active The selection of inputs to be linked occurs via the comparison level parameters LE.00…LE.07.
• Page 30
  Parameter Description Value Setting Function The output is set, if the distance to be covered to the target is larger than the adjusted level. Amount ru.09 „encoder 1 speed“ or ru.10 „encoder 2 speed“ > switch- ing level. HSP5 bus synchronizes; corresponds status word bit 9 (SY.51) Amount ru.07 „actual value display“…
• Page 31
  Parameter Description CP.33 Relay output 2 / switching level Co-domain Setting Description -30000,00…30000,00 4,00 This parameter determines the switching level for the re- lay output 2 (CP.32). After the switching of the relay, the value can move within a window (hysteresis), without the relay dropping off.
• Page 32
  Parameter Description CP.35 AN1 interface selection Description The setpoint input 1 (AN1) can be triggered by various signal levels. In order to correctly evaluate the signal, this parameter must be adapted to the signal source. The selection must be confirmed with „ENTER“. Val- Setting Direction of rotation 0…±10 V DC / Ri = 56 kΩ…

• Page 33: Factory Setting For Operating Mode „Multi

  Parameter Description Factory setting for operating mode „MULTI“ Reso- based Parameter Setting range Default Unit E lution CP.00 password input 0…9999 – – – ud.01 CP.01 encoder 1 speed ±4000 0,125 rpm – ru.09 CP.02 set value display ±4000 0,125 rpm –…

• Page 34: Password Input

  The given tolerances (see parameter description) refer to the respective maximum values with the dimensioning KEB COMBIVERT : Motor = 1 : 1. Dependent on the data from the motor manufacturer, larger tolerances at the torque displays are possible, due to the usual variations in the machine pa- rameters and temperature drifts.

• Page 35: Operating Display

  Parameter Description 3.4.2 Operating Display The parameters below serve for the controlling of the frequency inverter during operation. CP.01 Encoder 1 speed Co-domain Description 0…±4000 rpm Display of actual motor speed (incremental encoder 1). For control rea- sons the encoder speed is displayed, even if the control release or di- rection of rotation are not switched.

• Page 36
  Parameter Description CP.04 Apparent current Co-domain Description 0…±6553.5 A Display of the actual apparent current in ampere. CP.05 Apparent current / peak value Co-domain Description 0…±6553.5 A CP.05 makes is possible to recognize the max. apparent current. For that the highest value of CP.04 is stored in CP.05. The peak value memory can be cleared by pressing the UP, DOWN or ENTER key or over bus by writing any value you like to the address of CP.05.

• Page 37: Basic Adjustment Of The Drive

  Parameter Description 3.4.3 Basic adjustment of the drive The following parameters determine the fundamental operating data of the drive and must be adjusted for the initial start-up (see chapter «Start-up» ). They should be checked and/or adapted to the application. CP.10 Speed control configuration Value Setting Function…

• Page 38
  Parameter Description CP.16 DASM rated power Co-domain Setting Description 0.35…1000 kW Adjustment of the rated motor power according to the name 3.4.5 plate. The factory setting depends on the unit size. CP.17 Load mot. dependent para. The basic settings of the inverter correspond to the unit size and the respective motor (see 3.4.5).

• Page 39: Special Adjustments

  Parameter Description Co-domain Setting Description 100% CP. 19 Motors can overheat when the rated frequency is incorrectly adjusted. During reg- ulated operation (CP.10 = 4 or 5) this parameter has no function. CP.20 Encoder 1 (inc/r) Co-domain Setting Description 1…16383 inc 2500 inc With this parameter the encoder line number is adjusted to the encoder that is connected to channel 1.

• Page 40
  Parameter Description CP.22 Maximum speed Co-domain Setting Description 0…4000 rpm 2100 rpm A maximum speed must be preset in order to limit the setpoint value. This limit value is the basis for further setpoint calcu- lations and for the determination of setpoint characteristics. The maximum speed limits the setpoint speed only.
• Page 41
  Parameter Description CP.25 Acc. time forward Co-domain Setting Description 0.00…300.00 s 5.00 s Defines the time needed to accelerate from 0 to 1000 rpm. The actual acceleration time is proportional to the speed change (∆ n). ∆n Speed change n [rpm] ∆…
• Page 42
  Parameter Description CP.26 Deceleration time Co-domain Setting Description -0.01…300.00 s 5.00 s Defines the time needed to accelerate from 1000 to 0 rpm. The actual deceleration time is proportional to the speed change (∆ n). At a deceleration time of -1 the value from CP.25 is used (Display „=Acc“) ! ∆n Speed change n [rpm]…
• Page 43
  Parameter Description CP.27 S-curve time Co-domain Default Description 0.00 (off)…5.00 s 0.00 s (off) For some applications it is of advantage when the drive t1 S-curve time (CP.27) starts and stops jerk-free. This is achieved through t2 Acceleration time (CP.25) a straightening of the acceleration and deceleration t3 Deceleration time (CP.26) ramps.
• Page 44
  Parameter Description CP.30 KP speed Co-domain Setting Description 0…32767 The proportional factor of the speed controller is adjusted in these parameters (see chapter 3.4.6 „Start-up“). CP.31 KI speed Co-domain Setting Description 0…32767 The integral factor of the speed controller is adjusted in these parameters (see chapter 3.4.6 „Start-up“).
• Page 45
  Parameter Description Value Function Overtemperature alert signal interior OHI 12…19 Only application mode Actual value = set value (CP.03 = Fcon; rcon; not at noP, LS, error, SSF) Accelerate (CP.03 = FAcc, rAcc, LAS) Decelerate (CP.03 = FdEc, rdEc, LdS) Real direction of rotation = set direction of rotation Utilization >…
• Page 46
  Parameter Description CP.35 Limit switch / stopping mode This parameter determines the response of the drive to the terminal „F“ or „R“. These termi- nals are programmed as hardware limit switches. The reaction of the drive is shown in the table below.

• Page 47: Factory Settings

  Parameter Description 3.4.5 Factory Settings In the table below the factory settings for the size-dependent parameter values are listed. Parameter CP.11 CP.12 CP.13 CP.14 CP.15 CP.16 — CP.29 [rpm] [Hz] cos(Phi) [kW] [Nm] [Nm] 09/200V 1400 0,83 10,23 22,09 10/200V 1420 0,78 14,79…

• Page 48
  Parameter Description Parameter CP.11 CP.12 CP.13 CP.14 CP.15 CP.16 — CP.29 [rpm] [Hz] cos(Phi) [kW] [Nm] [Nm] 09/400V 1400 0,83 10,23 22,47 10/400V 1420 0,78 14,79 30,81 12/400V 1435 0,79 26,61 53,21 13/400V 1440 10,5 0,89 36,47 73,26 14/400V 1450 15,0 0,84 49,39…

• Page 49: Initial Start-Up

  0,80 – – 3.4.6 Initial Start-up For the initial start-up of KEB COMBIVERT F5-M do the following: 1. Open control release → frequency inverter in status „noP“ 2. Select open loop operation → Parameter CP.10 = 0 3. Enter motor data →…

• Page 50
  Parameter Description Start │ Preset positive setpoint speed ┐ ◄───── Remove cause of error REF 1 (terminals X2A.1 / X2A.2) │ │ Activate control release (terminal X2A.16) ├◄────────────────────────────┐ Direction of rotation of the motor (forward) ─ no─► Exchange motor phases correct ? ├◄────────────────────────────┐…

• Page 51: Adjustment Speed Controller

  Parameter Description 3.4.7 Adjustment speed controller Open control release => frequency inverter in status „noP“ Select closed loop operation => Parameter CP.10 = 4 Problem Very long transient process Problem Very long speed overshoot Solution Increase KP speed (CP.30); even- Solution Increase KP speed (CP.30);…

• Page 52: Factory Setting For Operating Mode „Servo

  CP-Parameter „Servo“ Factory setting for operating mode „SERVO“ Reso- based Parameter Setting range Default Unit E lution CP.00 password input 0…9999 ud.01 CP.01 encoder 1 speed ±4000 0,125 ru.09 CP.02 set value display ±4000 0,125 ru.01 CP.03 inverter state 0…255 ru.00 CP.04 apparent current 0…6553,5…

• Page 53: Password Input

  The given tolerances (see parameter description) refer to the respective maximum values with the dimensioning KEB COMBIVERT : Motor = 1 : 1. Dependent on the data from the motor manufacturer, larger tolerances at the torque displays are possible, due to the usual variations in the machine parameters and temperature drifts.

• Page 54: Operating Display

  CP-Parameter „Servo“ 3.5.2 Operating Display The parameters below serve for the controlling of the frequency inverter during operation. CP.01 Encoder 1 speed Co-domain Description 0…±4000 rpm Display of actual motor speed (incremental encoder 1). For control rea- sons the set speed is displayed, even if the control release or direction of rotation are not switched.

• Page 55
  CP-Parameter „Servo“ CP.05 Apparent current / peak value Co-domain Description 0…±6553.5 A CP.05 makes is possible to recognize the max. apparent current. For that the highest value of CP.04 is stored in CP.05. The peak value memory can be cleared by pressing the UP, DOWN or ENTER key or over bus by writing any value you like to the address of CP.05.
• Page 56
  Under these parameters the motor data can be read off and adjusted. If you have purchased the servo controller with motor from KEB, the optimal motor data are already adjusted and do not need to be changed anymore. The parameter data can be taken from the parameter overview of chapter 3.5.5.
• Page 57
  CP-Parameter „Servo“ engine runs manual in clockwise direction. If this is not the case, the direction of rotation can be changed with CP.21. If the correct direction of rotation is displayed, it can be started with the adjustment. • The connected motor must rotate free. •…
• Page 58
  CP-Parameter „Servo“ CP.21 Encoder 1 rotation Bit Val- Function Description Encoder rotation At manual rotation the actual speed at for- no modification (default) ward rotation has a positive sign and a neg- inverted ative at reverse rotation. In the other case a reserved wrong connection of the incremental encod- reserved…
• Page 59
  CP-Parameter „Servo“ CP.25 Acc. time forward Co-domain Setting Description 0.00…300.00 s 5.00 s Defines the time needed to accelerate from 0 to 1000 rpm. The actual acceleration time is proportional to the speed change (∆ n). ∆n Speed change n [rpm] ∆…
• Page 60
  CP-Parameter „Servo“ CP.26 Deceleration time Co-domain Setting Description -0.01…300.00 s 5.00 s Defines the time needed to accelerate from 1000 to 0 rpm. The actual deceleration time is proportional to the speed change (∆ n). At a deceleration time of -1 the value from CP.25 is used (Display „=Acc“) ! ∆n Speed change n [rpm]…
• Page 61
  CP-Parameter „Servo“ CP.27 S-curve time Co-domain Setting Description 0.00 (off)…5.00 s 0.00 s (off) For some applications it is of advantage when the drive t1 S-curve time (CP.27) starts and stops jerk-free. This is achieved through t2 Acceleration time (CP.25) a straightening of the acceleration and deceleration t3 Deceleration time (CP.26) ramps.
• Page 62
  CP-Parameter „Servo“ CP.29 Absolute torque reference Co-domain Setting Description +10000.00 Nm The absolute torque reference of the drive is adjusted with pa- 4.4.5 rameter CP.29 in torque controlled operation (CP.10 = 5) and with digital setpoint setting (CP.28 = 2). The sign stands for direction of rotation to be active.
• Page 63
  CP-Parameter „Servo“ CP.33 Relay output 1 / function CP.34 Relay output 2 / function CP.33 and CP.34 determine the function of the two outputs. The values must be confirmed with „ENTER“. Value Function Run signal; also by DC braking No error error message Error without auto reset Quick stopping / error…
• Page 64
  CP-Parameter „Servo“ Value Function n-control limit active 54…62 Only application mode Absolute value ANOUT1 > level Absolute value ANOUT2 > level ANOUT1 > switching level ANOUT2 > switching level 67…69 Only application mode driver VCC active (safety relay) 71…72 Only application mode Absolut active power >…
• Page 65
  CP-Parameter „Servo“ CP.36 Reaction to external fault With the external error monitoring external units can take direct influence on the drive. This parameter determines the response of the drive to a signal at terminal „I3“, according to following table. Val- Setting Display Reaction Restart E.PRx Immediate disabling of modulation…
• Page 66
  3.5.6 Initial Start-up The speed controller must be adjusted when the KEB COMBIVERT F5-SERVO is taken into operation. By using the software COMBIVIS a setvalue jump can be recorded. With the ex- amples on the following page the speed controller can be adjusted.
• Page 67
  3.5.7 Adjustment speed controller With the PC software KEB COMBIVIS (Scope) setpoint and real speed can be displayed. If one of the following real speed curves occurs at acceleration, the speed controller (CP.30, CP.31) should be adjusted according to the notes.

• Page 68: Drive Mode

  Drive Mode Drive Mode The Drive Mode is an operating mode of KEB COMBIVERT that permits the manual starting of the drive by the operator. After switching the control release the set value and rotation setting occurs only via keyboard. In order to activate the drive mode the corresponding password (see last but one page) must be entered in CP.

• Page 69: Error Assistance

  Error Assistance Error Assistance Error messages at KEB COMBIVERT are always displayed with «E.» and the appropriate er- ror code in the display. Error messages cause the immediate deactivation of the modulation. Restart possible only after reset or autoreset. Malfunction are represented with an „A.“ and the appropriate message. Reactions to mal- functions can vary.

• Page 70
  Error Assistance Val- Display COMBIVIS Meaning The specified position cannot be reached within the positioning not accessible 123 preset ramps. The abort of the positioning can be pro- grammed. Depending on the programming of the function the POFF power off inverter restarts automatically upon system recovery or after a reset.
• Page 71
  Error Assistance Val- Display COMBIVIS Meaning Adjusted monitoring time (Watchdog) of communication E.buS ERRORWatchdog between operator and PC / operator and inverter has been exceeded. Error: During the automatic motor stator resistance E.Cdd ERRORcalc. drive data measurement. Error: Overtemperature of motor PTC. Error can only be reset at E.ndOH, if PTC is again low-resistance.
• Page 72
  Error Assistance Val- Display COMBIVIS Meaning Motor temperature switch or PTC at the terminals T1/T2 no ERROR drive over- E.ndOH is again in the normal operating range. The error can be heat reset now. Temperature of the heat sink is again in the permissible E.nOH no E.
• Page 73
  Error Assistance Val- Display COMBIVIS Meaning Occurs if the standstill constant current is exceeded (see technical data in the power circuit manual). The E.OL2 ERROR overload 2 error can only be reset if the cooling time has elapsed and E.nOL2 is displayed. Voltage in the DC-link circuit too high.
• Page 74
  Error Assistance Val- Display COMBIVIS Meaning Error: Undervoltage (DC-link circuit) Occurs, if DC-link voltage falls below the permissible value. Causes: input voltage too low or instable inverter rating too small voltage losses through wrong cabling the supply voltage through generator / transformer breaks down at very short ramps E.UP ERROR underpotential…
• Page 75
  Error Assistance Val- Display COMBIVIS Meaning A level can be defined, when it is exceeded this warning ABN.STOP overheat pow. A. OH is output. The response to this warning can be pro- mod. grammed. Warning: electronic motor protective relay has tripped. A.OH2 ABN.STOP motor protect.

• Page 76: Quick Guide

  Parameter Description Quick Guide Quick guide for operating mode „GENERAL“ Resolu- Customer Parameter Setting range Unit tion setting CP.00 password input 0…9999 CP.01 actual frequency display -400…400 0,0125 CP.02 set frequency display -400…400 0,0125 CP.03 inverter state 0…255 CP.04 apparent current 0…6553,5 CP.05 Apparent current / peak value 0…6553,5…

• Page 77
  Parameter Description 0…100 CP.32 relay output 2 / function B/C: 0…84 CP.33 relay output 2 / switching level ±30000,00 0,01 0…10 CP.34 rotation source B/C: 0…9 CP.35 AN1 interface selection 0…2 CP.36 AN1 zero clamp -10,0…10,0 LTK=depending on power unit; E=ENTER parameter B/C = Basic and Compact GB — 77…

• Page 78: Quick Guide For Operating Mode „Multi

  Parameter Description Quick guide for operating mode „MULTI“ Reso- Customer set- Parameter Setting range Unit E lution ting CP.00 password input 0…9999 – – CP.01 encoder 1 speed ±4000 0,125 rpm – CP.02 set value display ±4000 0,125 rpm – CP.03 inverter state 0…255 –…

• Page 79: Factory Setting For Operating Mode „Servo

  Parameter Description Factory setting for operating mode „SERVO“ Reso- Customer Parameter Setting range Unit E lution setting CP.00 password input 0…9999 CP.01 encoder 1 speed ±4000 0,125 CP.02 set value display ±4000 0,125 CP.03 inverter state 0…255 CP.04 apparent current 0…6553,5 CP.05 peak apparent current 0…6553,5…

• Page 80: Passwords

  Passwords Passwords Read only Read/Write Drive Mode GB — 80…

• Page 81
  Notes GB — 81…
• Page 82
  +39 02 3353531 • fax: +39 02 33500790 net: www.keb.de • mail: kebitalia@keb.it KEB Power Transmission Technology (Shanghai) Co.,Ltd. No. 435 Qianpu Road, Chedun Town, Songjiang District, KEB Japan Ltd. CHN-Shanghai 201611, P.R. China 15–16, 2–Chome, Takanawa Minato-ku fon: +86 21 37746688 • fax: +86 21 37746600…

Quick Links

C O M B I V E R T

GB Instruction manual

COMBIVERT F5

Standard and Interface Operator

Translation of Original Manual

Document

Part

Version

20104044

GBR

00

• Page 1
  C O M B I V E R T GB Instruction manual COMBIVERT F5 Standard and Interface Operator Translation of Original Manual Document Part Version 20104044…

• Page 3: Table Of Contents

  Table of Contents Table of Contents Preface ………………….5 General ……………………..5 Validity and liability ………………….5 Copyright ……………………..6 1.4 Specified application ………………….6 Product description ………………….6 Connection and Operation …………….7 Operation without operator ………………..7 Operation with digital operator ………………7 2.2.1 Keyboard operation …………………..7 2.2.1.1 Parameter numbers and values …………………7 2.2.1.2 Resetting of error messages ………………..8 2.2.1.3 password input ……………………8…

• Page 4
  Table of Contents Error Assistance ………………. 69 Quick Guide ………………..76 Quick guide for operating mode „GENERAL“ …………..76 Quick guide for operating mode „MULTI“ ……………78 Factory setting for operating mode „SERVO“ …………..79 Passwords ………………… 80 GB — 4…

• Page 5: Preface

  Preface Preface General The described hard- and software are developments of the Karl E. Brinkmann GmbH. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and tech- nical changes reserved. The instruction manual must be made available to the user. Prior to performing any work on the unit the user must familiarize himself with the unit.

• Page 6: Copyright

  BIVERT F5. The used semiconductors and components of KEB are developed and dimen- sioned for the use in industrial products. If the KEB COMBIVERT F5 is used in machines, which work under exceptional conditions or if essential functions, life-supporting measures or an extraordinary safety step must be fulfilled, the necessary reliability and security must be ensured by the machine builder.

• Page 7: Connection And Operation

  Connection and Operation Operation without operator A special HSP5 cable (Part No. 00F50C0-0010) is available for the operation of the KEB COMBIVERT without operator. The cable is connected between HSP5 interface X4A and serial RS232 PC interface (COM1 or COM2). Operation occurs via the program COMBIVIS.

• Page 8: 2.2.1.2 Resetting Of Error Messages

  With ENTER only the error message in the display is reset. In order to reset the error itself, the cause must be removed and a reset or a power-on-reset must be made. 2.2.1.3 password input The KEB COMBIVERT is provided with extensive password protection. Depending on the entered password the following modes are possible: Display Mode…

• Page 9: Interface Operator (Part Number 00F5060-2000)

  PC via adapter (00F50C0-0020) and HSP5 cable (00F50C0-0010). Access to the inverter parameters in the application mode is possible via the PC software KEB COMBIVIS. The operator parameter can also be read and adjusted or parameterized via Download.

• Page 10: Description Of The Rs232/485 Interface X6C

  Serial cable to connect the operator with a PC 0058025-001D 2.3.3 Remote control For remote control of the KEB COMBIVERT F5 a special HSP5 operator is available. Hereby the operator is mounted separate from the inverter e.g. into the cabinet door. Operator Material number…

• Page 11: Customer Parameters (Cp-Mode)

  How the CP-Parameters are defined and normalized is described in the application manual. Operating modes Ex factory the COMBIVERT F5 is delivered in three different operating modes. The inputs have different functions depending on the operation mode. Also the CP-Parameters prede- fined by KEB are different.

• Page 12: Factory Setting For Operating Mode „General

  Parameter Description Factory setting for operating mode „GENERAL“ Reso- based Parameter Setting range Default Unit E lution CP.00 password input 0…9999 — ud.01 CP.01 actual frequency display -400…400 0,0125 0 — ru.03 CP.02 set frequency display -400…400 0,0125 0 — ru.01 CP.03 inverter state 0…255 — ru.00…

• Page 13: Password Input

  Parameter Description Reso- based Parameter Setting range Default Unit E lution 0…100 CP.32 relay output 2 / function E do.03 B/C: 0…84 CP.33 relay output 2 / switching level ±30000,00 0,01 — LE.03 0…10 CP.34 rotation source E oP.01 B/C: 0…9 CP.35 AN1 interface selection 0…2 E an.00…

• Page 14: Operating Display

  Parameter Description 3.3.2 Operating Display The parameters below serve for the controlling of the frequency inverter during operation. CP.01 Actual frequency display Co-domain Description 0…±400 Hz Display of the actual output frequency in Hz. Additionally the operator display «noP» and «LS», even if the control release or direction of rotation are not switched (see CP.03).

• Page 15
  Parameter Description CP.04 Apparent current Co-domain Description 0…±6553.5 A Display of the actual apparent current in ampere. CP.05 Apparent current / peak value Co-domain Description 0…±6553.5 A CP.05 makes is possible to recognize the max. apparent current. For that the highest value of CP.04 is stored in CP.05. The peak value memory can be cleared by pressing the UP, DOWN or ENTER key or via bus by writing any value you like to the address of CP.05.

• Page 16: Basic Adjustment Of The Drive

  Parameter Description 3.3.3 Basic adjustment of the drive The following parameters determine the fundamental operating data of the drive. They should be checked and/or adapted to the application. CP.10 Min. frequence Co-domain Setting Description 0.0…400.0 Hz 0 Hz With ths frequence the inverter operates without presetting an CP.11 analog set value.

• Page 17
  Parameter Description CP.13 Deceleration time Co-domain Setting Description -0.01…300.00 s 5.00 s The parameter determines the time needed to decelerate from 100 Hz to 0 Hz. The actual deceleration time is pro- portional to the frequency change. At deceleration time = -0,01 see CP.12 (Display: «=Acc»)! ∆f Frequency change f [Hz]…
• Page 18
  Parameter Description CP.14 S-curve time Co-domain Setting Description 0.00 (off)…5.00 s 0.00 s For some applications it is of advantage when the drive (off) starts and stops jerk-free. This is achieved through a straightening of the acceleration and deceleration ramps. The straightening time, also called S-curve time, can be adjusted with CP.14.

• Page 19: Special Adjustments

  Parameter Description CP.16 Rated frequency Co-domain Setting Description 0.00…400.00 Hz 50 Hz With the adjusted frequency the inverter reaches in controlled operation a maximal output voltage. The adjustment of the rat- ed motor frequency is typical in this case. Motors can overheat when the rated fre- quency is incorrectly adjusted.

• Page 20
  Parameter Description CP.18 Switching frequency Co-domain Setting Description 2 / 4 / 8 / 12 / The switching frequency with which the power modules are 16 kHz clocked can be changed depending on the application. The max.possible switching frequency as well as the factory setting are specified by the power circuit.
• Page 21
  Parameter Description CP.22 DC braking mode During the DC braking the motor is not decelerated over the ramp. Fast braking occurs via DC voltage which is applied to the motor winding. This parameter determines how the DC braking is triggered. The selection must be confirmed with „ENTER“. Value Value Function…
• Page 22
  Parameter Description CP.23 DC braking time Co-domain Setting Description 0.00…100.00 s 10 s If the braking time depends on the actual frequency (CP.22 = 2…7), it is calculated as follows: 100 Hz CP.23 x f ––––––––– 100 Hz CP.23 : Real braking time : Actual frequency CP.24 Maximum ramp current Co-domain…
• Page 23
  Parameter Description Co-domain Setting Description L: utilization LAS: Ramp stop active CP.24 SLL: Constant current limit CP.25 (stall) active fr: Actual frequency fs: Set frequency CP.26 Speed search condition When connecting the frequency inverter onto a decelerating motor, an error can be triggered by the differing rotating field frequencies.
• Page 24
  Parameter Description CP.27 Quick stop dec time Co-domain Setting Description 0.00…300.00 s 2.00 s The fast-stop function is activated depending on CP.28. The parameter determines the time needed to decelerate from 100 Hz to 0 Hz. The actual deceleration time is pro- portional to the frequency change.
• Page 25
  Parameter Description CP.29 ANOUT1 function CP.29 defines the function of analog output 1. The selection must be confirmed with „EN- TER“. Value Setting Reaction Output Absolute actual frequency (CP.01) 100 Hz = 100 % Absolute set frequency (CP.02) 100 Hz = 100 % Actual frequency (CP.01) ±100 Hz = ±100 % Set frequency (CP.02)
• Page 26
  Parameter Description CP.30 ANOUT1 gain Co-domain Setting Description -20,00…20,00 1,00 With the amplification the output voltage of the analog output can be tuned the signal to be given out. An ampli- fication of 1 corresponds to ±100 % = ±10 V. Example: 100% The analog output shall give out…
• Page 27
  Parameter Description CP.31 Relay output 1 / function CP.32 Relay output 2 / function CP.31 and CP.32 determine the function of the two outputs. The values must be confirmed with „ENTER“. Value Setting Function Run signal; also by DC braking No error CP.31 error message…
• Page 28
  Parameter Description Value Setting Function Amount ru.58 „angle difference“ > switching level (observe only in posi- or synchronous mode / scaling factor of the LE-Parameters for incre- ments) Absolute value ANOUT1 > level modulation on Output of the analog signal ANOUT 3 or ANOUT 4 as PWM signal. The period can be adjusted with An.46 or An.52.
• Page 29
  Parameter Description Value Setting Function Function Switching condition met if: all selected inputs are active at least one of selected inputs is active NAND at least one of selected inputs is not active all selected inputs are not active The selection of inputs to be linked occurs via the comparison level parameters LE.00…LE.07.
• Page 30
  Parameter Description Value Setting Function The output is set, if the distance to be covered to the target is larger than the adjusted level. Amount ru.09 „encoder 1 speed“ or ru.10 „encoder 2 speed“ > switch- ing level. HSP5 bus synchronizes; corresponds status word bit 9 (SY.51) Amount ru.07 „actual value display“…
• Page 31
  Parameter Description CP.33 Relay output 2 / switching level Co-domain Setting Description -30000,00…30000,00 4,00 This parameter determines the switching level for the re- lay output 2 (CP.32). After the switching of the relay, the value can move within a window (hysteresis), without the relay dropping off.
• Page 32
  Parameter Description CP.35 AN1 interface selection Description The setpoint input 1 (AN1) can be triggered by various signal levels. In order to correctly evaluate the signal, this parameter must be adapted to the signal source. The selection must be confirmed with „ENTER“. Val- Setting Direction of rotation 0…±10 V DC / Ri = 56 kΩ…

• Page 33: Factory Setting For Operating Mode „Multi

  Parameter Description Factory setting for operating mode „MULTI“ Reso- based Parameter Setting range Default Unit E lution CP.00 password input 0…9999 – – – ud.01 CP.01 encoder 1 speed ±4000 0,125 rpm – ru.09 CP.02 set value display ±4000 0,125 rpm –…

• Page 34: Password Input

  The given tolerances (see parameter description) refer to the respective maximum values with the dimensioning KEB COMBIVERT : Motor = 1 : 1. Dependent on the data from the motor manufacturer, larger tolerances at the torque displays are possible, due to the usual variations in the machine pa- rameters and temperature drifts.

• Page 35: Operating Display

  Parameter Description 3.4.2 Operating Display The parameters below serve for the controlling of the frequency inverter during operation. CP.01 Encoder 1 speed Co-domain Description 0…±4000 rpm Display of actual motor speed (incremental encoder 1). For control rea- sons the encoder speed is displayed, even if the control release or di- rection of rotation are not switched.

• Page 36
  Parameter Description CP.04 Apparent current Co-domain Description 0…±6553.5 A Display of the actual apparent current in ampere. CP.05 Apparent current / peak value Co-domain Description 0…±6553.5 A CP.05 makes is possible to recognize the max. apparent current. For that the highest value of CP.04 is stored in CP.05. The peak value memory can be cleared by pressing the UP, DOWN or ENTER key or over bus by writing any value you like to the address of CP.05.

• Page 37: Basic Adjustment Of The Drive

  Parameter Description 3.4.3 Basic adjustment of the drive The following parameters determine the fundamental operating data of the drive and must be adjusted for the initial start-up (see chapter «Start-up» ). They should be checked and/or adapted to the application. CP.10 Speed control configuration Value Setting Function…

• Page 38
  Parameter Description CP.16 DASM rated power Co-domain Setting Description 0.35…1000 kW Adjustment of the rated motor power according to the name 3.4.5 plate. The factory setting depends on the unit size. CP.17 Load mot. dependent para. The basic settings of the inverter correspond to the unit size and the respective motor (see 3.4.5).

• Page 39: Special Adjustments

  Parameter Description Co-domain Setting Description 100% CP. 19 Motors can overheat when the rated frequency is incorrectly adjusted. During reg- ulated operation (CP.10 = 4 or 5) this parameter has no function. CP.20 Encoder 1 (inc/r) Co-domain Setting Description 1…16383 inc 2500 inc With this parameter the encoder line number is adjusted to the encoder that is connected to channel 1.

• Page 40
  Parameter Description CP.22 Maximum speed Co-domain Setting Description 0…4000 rpm 2100 rpm A maximum speed must be preset in order to limit the setpoint value. This limit value is the basis for further setpoint calcu- lations and for the determination of setpoint characteristics. The maximum speed limits the setpoint speed only.
• Page 41
  Parameter Description CP.25 Acc. time forward Co-domain Setting Description 0.00…300.00 s 5.00 s Defines the time needed to accelerate from 0 to 1000 rpm. The actual acceleration time is proportional to the speed change (∆ n). ∆n Speed change n [rpm] ∆…
• Page 42
  Parameter Description CP.26 Deceleration time Co-domain Setting Description -0.01…300.00 s 5.00 s Defines the time needed to accelerate from 1000 to 0 rpm. The actual deceleration time is proportional to the speed change (∆ n). At a deceleration time of -1 the value from CP.25 is used (Display „=Acc“) ! ∆n Speed change n [rpm]…
• Page 43
  Parameter Description CP.27 S-curve time Co-domain Default Description 0.00 (off)…5.00 s 0.00 s (off) For some applications it is of advantage when the drive t1 S-curve time (CP.27) starts and stops jerk-free. This is achieved through t2 Acceleration time (CP.25) a straightening of the acceleration and deceleration t3 Deceleration time (CP.26) ramps.
• Page 44
  Parameter Description CP.30 KP speed Co-domain Setting Description 0…32767 The proportional factor of the speed controller is adjusted in these parameters (see chapter 3.4.6 „Start-up“). CP.31 KI speed Co-domain Setting Description 0…32767 The integral factor of the speed controller is adjusted in these parameters (see chapter 3.4.6 „Start-up“).
• Page 45
  Parameter Description Value Function Overtemperature alert signal interior OHI 12…19 Only application mode Actual value = set value (CP.03 = Fcon; rcon; not at noP, LS, error, SSF) Accelerate (CP.03 = FAcc, rAcc, LAS) Decelerate (CP.03 = FdEc, rdEc, LdS) Real direction of rotation = set direction of rotation Utilization >…
• Page 46
  Parameter Description CP.35 Limit switch / stopping mode This parameter determines the response of the drive to the terminal „F“ or „R“. These termi- nals are programmed as hardware limit switches. The reaction of the drive is shown in the table below.

• Page 47: Factory Settings

  Parameter Description 3.4.5 Factory Settings In the table below the factory settings for the size-dependent parameter values are listed. Parameter CP.11 CP.12 CP.13 CP.14 CP.15 CP.16 — CP.29 [rpm] [Hz] cos(Phi) [kW] [Nm] [Nm] 09/200V 1400 0,83 10,23 22,09 10/200V 1420 0,78 14,79…

• Page 48
  Parameter Description Parameter CP.11 CP.12 CP.13 CP.14 CP.15 CP.16 — CP.29 [rpm] [Hz] cos(Phi) [kW] [Nm] [Nm] 09/400V 1400 0,83 10,23 22,47 10/400V 1420 0,78 14,79 30,81 12/400V 1435 0,79 26,61 53,21 13/400V 1440 10,5 0,89 36,47 73,26 14/400V 1450 15,0 0,84 49,39…

• Page 49: Initial Start-Up

  0,80 – – 3.4.6 Initial Start-up For the initial start-up of KEB COMBIVERT F5-M do the following: 1. Open control release → frequency inverter in status „noP“ 2. Select open loop operation → Parameter CP.10 = 0 3. Enter motor data →…

• Page 50
  Parameter Description Start │ Preset positive setpoint speed ┐ ◄───── Remove cause of error REF 1 (terminals X2A.1 / X2A.2) │ │ Activate control release (terminal X2A.16) ├◄────────────────────────────┐ Direction of rotation of the motor (forward) ─ no─► Exchange motor phases correct ? ├◄────────────────────────────┐…

• Page 51: Adjustment Speed Controller

  Parameter Description 3.4.7 Adjustment speed controller Open control release => frequency inverter in status „noP“ Select closed loop operation => Parameter CP.10 = 4 Problem Very long transient process Problem Very long speed overshoot Solution Increase KP speed (CP.30); even- Solution Increase KP speed (CP.30);…

• Page 52: Factory Setting For Operating Mode „Servo

  CP-Parameter „Servo“ Factory setting for operating mode „SERVO“ Reso- based Parameter Setting range Default Unit E lution CP.00 password input 0…9999 ud.01 CP.01 encoder 1 speed ±4000 0,125 ru.09 CP.02 set value display ±4000 0,125 ru.01 CP.03 inverter state 0…255 ru.00 CP.04 apparent current 0…6553,5…

• Page 53: Password Input

  The given tolerances (see parameter description) refer to the respective maximum values with the dimensioning KEB COMBIVERT : Motor = 1 : 1. Dependent on the data from the motor manufacturer, larger tolerances at the torque displays are possible, due to the usual variations in the machine parameters and temperature drifts.

• Page 54: Operating Display

  CP-Parameter „Servo“ 3.5.2 Operating Display The parameters below serve for the controlling of the frequency inverter during operation. CP.01 Encoder 1 speed Co-domain Description 0…±4000 rpm Display of actual motor speed (incremental encoder 1). For control rea- sons the set speed is displayed, even if the control release or direction of rotation are not switched.

• Page 55
  CP-Parameter „Servo“ CP.05 Apparent current / peak value Co-domain Description 0…±6553.5 A CP.05 makes is possible to recognize the max. apparent current. For that the highest value of CP.04 is stored in CP.05. The peak value memory can be cleared by pressing the UP, DOWN or ENTER key or over bus by writing any value you like to the address of CP.05.
• Page 56
  Under these parameters the motor data can be read off and adjusted. If you have purchased the servo controller with motor from KEB, the optimal motor data are already adjusted and do not need to be changed anymore. The parameter data can be taken from the parameter overview of chapter 3.5.5.
• Page 57
  CP-Parameter „Servo“ engine runs manual in clockwise direction. If this is not the case, the direction of rotation can be changed with CP.21. If the correct direction of rotation is displayed, it can be started with the adjustment. • The connected motor must rotate free. •…
• Page 58
  CP-Parameter „Servo“ CP.21 Encoder 1 rotation Bit Val- Function Description Encoder rotation At manual rotation the actual speed at for- no modification (default) ward rotation has a positive sign and a neg- inverted ative at reverse rotation. In the other case a reserved wrong connection of the incremental encod- reserved…
• Page 59
  CP-Parameter „Servo“ CP.25 Acc. time forward Co-domain Setting Description 0.00…300.00 s 5.00 s Defines the time needed to accelerate from 0 to 1000 rpm. The actual acceleration time is proportional to the speed change (∆ n). ∆n Speed change n [rpm] ∆…
• Page 60
  CP-Parameter „Servo“ CP.26 Deceleration time Co-domain Setting Description -0.01…300.00 s 5.00 s Defines the time needed to accelerate from 1000 to 0 rpm. The actual deceleration time is proportional to the speed change (∆ n). At a deceleration time of -1 the value from CP.25 is used (Display „=Acc“) ! ∆n Speed change n [rpm]…
• Page 61
  CP-Parameter „Servo“ CP.27 S-curve time Co-domain Setting Description 0.00 (off)…5.00 s 0.00 s (off) For some applications it is of advantage when the drive t1 S-curve time (CP.27) starts and stops jerk-free. This is achieved through t2 Acceleration time (CP.25) a straightening of the acceleration and deceleration t3 Deceleration time (CP.26) ramps.
• Page 62
  CP-Parameter „Servo“ CP.29 Absolute torque reference Co-domain Setting Description +10000.00 Nm The absolute torque reference of the drive is adjusted with pa- 4.4.5 rameter CP.29 in torque controlled operation (CP.10 = 5) and with digital setpoint setting (CP.28 = 2). The sign stands for direction of rotation to be active.
• Page 63
  CP-Parameter „Servo“ CP.33 Relay output 1 / function CP.34 Relay output 2 / function CP.33 and CP.34 determine the function of the two outputs. The values must be confirmed with „ENTER“. Value Function Run signal; also by DC braking No error error message Error without auto reset Quick stopping / error…
• Page 64
  CP-Parameter „Servo“ Value Function n-control limit active 54…62 Only application mode Absolute value ANOUT1 > level Absolute value ANOUT2 > level ANOUT1 > switching level ANOUT2 > switching level 67…69 Only application mode driver VCC active (safety relay) 71…72 Only application mode Absolut active power >…
• Page 65
  CP-Parameter „Servo“ CP.36 Reaction to external fault With the external error monitoring external units can take direct influence on the drive. This parameter determines the response of the drive to a signal at terminal „I3“, according to following table. Val- Setting Display Reaction Restart E.PRx Immediate disabling of modulation…
• Page 66
  3.5.6 Initial Start-up The speed controller must be adjusted when the KEB COMBIVERT F5-SERVO is taken into operation. By using the software COMBIVIS a setvalue jump can be recorded. With the ex- amples on the following page the speed controller can be adjusted.
• Page 67
  3.5.7 Adjustment speed controller With the PC software KEB COMBIVIS (Scope) setpoint and real speed can be displayed. If one of the following real speed curves occurs at acceleration, the speed controller (CP.30, CP.31) should be adjusted according to the notes.

• Page 68: Drive Mode

  Drive Mode Drive Mode The Drive Mode is an operating mode of KEB COMBIVERT that permits the manual starting of the drive by the operator. After switching the control release the set value and rotation setting occurs only via keyboard. In order to activate the drive mode the corresponding password (see last but one page) must be entered in CP.

• Page 69: Error Assistance

  Error Assistance Error Assistance Error messages at KEB COMBIVERT are always displayed with «E.» and the appropriate er- ror code in the display. Error messages cause the immediate deactivation of the modulation. Restart possible only after reset or autoreset. Malfunction are represented with an „A.“ and the appropriate message. Reactions to mal- functions can vary.

• Page 70
  Error Assistance Val- Display COMBIVIS Meaning The specified position cannot be reached within the positioning not accessible 123 preset ramps. The abort of the positioning can be pro- grammed. Depending on the programming of the function the POFF power off inverter restarts automatically upon system recovery or after a reset.
• Page 71
  Error Assistance Val- Display COMBIVIS Meaning Adjusted monitoring time (Watchdog) of communication E.buS ERRORWatchdog between operator and PC / operator and inverter has been exceeded. Error: During the automatic motor stator resistance E.Cdd ERRORcalc. drive data measurement. Error: Overtemperature of motor PTC. Error can only be reset at E.ndOH, if PTC is again low-resistance.
• Page 72
  Error Assistance Val- Display COMBIVIS Meaning Motor temperature switch or PTC at the terminals T1/T2 no ERROR drive over- E.ndOH is again in the normal operating range. The error can be heat reset now. Temperature of the heat sink is again in the permissible E.nOH no E.
• Page 73
  Error Assistance Val- Display COMBIVIS Meaning Occurs if the standstill constant current is exceeded (see technical data in the power circuit manual). The E.OL2 ERROR overload 2 error can only be reset if the cooling time has elapsed and E.nOL2 is displayed. Voltage in the DC-link circuit too high.
• Page 74
  Error Assistance Val- Display COMBIVIS Meaning Error: Undervoltage (DC-link circuit) Occurs, if DC-link voltage falls below the permissible value. Causes: input voltage too low or instable inverter rating too small voltage losses through wrong cabling the supply voltage through generator / transformer breaks down at very short ramps E.UP ERROR underpotential…
• Page 75
  Error Assistance Val- Display COMBIVIS Meaning A level can be defined, when it is exceeded this warning ABN.STOP overheat pow. A. OH is output. The response to this warning can be pro- mod. grammed. Warning: electronic motor protective relay has tripped. A.OH2 ABN.STOP motor protect.

• Page 76: Quick Guide

  Parameter Description Quick Guide Quick guide for operating mode „GENERAL“ Resolu- Customer Parameter Setting range Unit tion setting CP.00 password input 0…9999 CP.01 actual frequency display -400…400 0,0125 CP.02 set frequency display -400…400 0,0125 CP.03 inverter state 0…255 CP.04 apparent current 0…6553,5 CP.05 Apparent current / peak value 0…6553,5…

• Page 77
  Parameter Description 0…100 CP.32 relay output 2 / function B/C: 0…84 CP.33 relay output 2 / switching level ±30000,00 0,01 0…10 CP.34 rotation source B/C: 0…9 CP.35 AN1 interface selection 0…2 CP.36 AN1 zero clamp -10,0…10,0 LTK=depending on power unit; E=ENTER parameter B/C = Basic and Compact GB — 77…

• Page 78: Quick Guide For Operating Mode „Multi

  Parameter Description Quick guide for operating mode „MULTI“ Reso- Customer set- Parameter Setting range Unit E lution ting CP.00 password input 0…9999 – – CP.01 encoder 1 speed ±4000 0,125 rpm – CP.02 set value display ±4000 0,125 rpm – CP.03 inverter state 0…255 –…

• Page 79: Factory Setting For Operating Mode „Servo

  Parameter Description Factory setting for operating mode „SERVO“ Reso- Customer Parameter Setting range Unit E lution setting CP.00 password input 0…9999 CP.01 encoder 1 speed ±4000 0,125 CP.02 set value display ±4000 0,125 CP.03 inverter state 0…255 CP.04 apparent current 0…6553,5 CP.05 peak apparent current 0…6553,5…

• Page 80: Passwords

  Passwords Passwords Read only Read/Write Drive Mode GB — 80…

• Page 81
  Notes GB — 81…
• Page 82
  +39 02 3353531 • fax: +39 02 33500790 net: www.keb.de • mail: kebitalia@keb.it KEB Power Transmission Technology (Shanghai) Co.,Ltd. No. 435 Qianpu Road, Chedun Town, Songjiang District, KEB Japan Ltd. CHN-Shanghai 201611, P.R. China 15–16, 2–Chome, Takanawa Minato-ku fon: +86 21 37746688 • fax: +86 21 37746600…

• Печать

Тема: KEB лифт F5  (Прочитано 59704 раз)

Для асинхронной лебедки не обязательно делать тест двигателя. Достаточно тестером замерить сопротивление между двумя фазами двигателя и ввести это значение в параметр LD08. Но если вы очень желаете провести тест нужно в параметре LD07 =1, после включить пускатель через F8, потом ввойти в параметр LD08=249.99 и смотря на это число нажать кратковеременно стрелку вверх. Тест проходит 5-10 сек. и измеряет только сопротивление обмоток.

Записан

Здравствуйте! Подскажите где находятся настройки реакций чп на перегревы. Частотник A1D, версия 4.5.

Записан

Вас какой именно перегрев интересует?. Двигателя , перегрев силового модуля, внутренний перегрев?.

Записан

Вопрос по LF49. В описании противоречиво выражено, особенно условия выхода двигатель или преобразователь для любого значения LF49. Если уставка по мониторингу двигателя, то где-то есть и уставка температуры. Вобщем у нас каждый день срабатывает EOH2. Лифт в строящемся доме работает в режиме крана. По приходе чп еле тёплый, двигатель вообще холодный, тормозной град 50. Т1,Т2 перемычка. LF49 установили в  включено. Задержка 120сек. Пока работает, но нужно с этим разобраться.

Записан

Параметр LF49 не имеет ни какого отношения к ошибке E.OH2. Ошибка E.OH2 — это электронная защита двигателя, которая работает по функции I2*t (ток в квадрате на время).
Возможные причины возникновения ошибки:
1. В ПЧ введено не корректное значение номинального тока (актуально для двухскоростных асинхронных лебедок Щербинка-Отис).
2. Время растормаживания тормоза LF40 установлено на маленькое значение, таким образом лифт начинает движение когда лебедка еще находится под удержанием, что и приводит к возникновению данной ошибки.

Записан

Благодарю! А где найти по подробнее инструкцию?

Записан

Здравствуйте, имеется пч keb f5 со станцией Sec e-type. Проблема заключается в ошибке E.OH2, в течении недели остановки с этой ошибкой были ежедневно. Поймать один раз удалось — начиналось это все с неуверенным ходом и сильной вибрацией. Перезапуск проблему решал, но нужно было выждать какое — то время. Два дня назад нашли подгоревший контакты на реле, включающие пускатели на главный привод, после чистки лифт отходил около дня и сегодня встал намертво. Ошибка появляются сразу же, даже при откинутым фазах. Скажите пожалуйста, ПЧ умер или как — то можно сбросить ошибку и на что — то нужно обратить внимание?

E.OH2 — сработала электронная защита двигателя от свехтоков. Причины возникновения: не корректно введены данные двигателя, не корректное значение абсолютного положения угла энкодера. Но так как у Вас ошибка появляется сразу при команде движения с отключенным двигателем, то могу порекомендовать только провести диагностику ПЧ.

Записан

sergun, Ошибка появляется даже без команды на движение Спасибо за ответ, отправим на диагностику.

Всем доброго!
Лифт ЕЛМ, станция УЛ с КЕВ F5, лебедка синхронная MSK200, пуск в ревизии. Сбрасывал задание скорости в движении на ревизии, ЧП и ПУ-3 без ошибок, ПУ-3 в УЛ проверена заменой. Адаптация двигателя,тюнинг энкодера норм., движение при синхронизации энкодера без остановок. ПКФ, перегрев, ПО исключены, блокировки — на перемычках, цепи пускателей проверены. При движении (не более 2 сек) на ревизии пропадают сигналы управления скоростью и направлением на ПУ-3 при наличии Готов.,ОС и Торм. от ЧП, настройки фильтра не помогают.
Проблема решилась снижением несущей частоты ЧП с 8 кГц до 4 кГц. Подозрение на наводки при работе ЧП на управляющие цепи  — проверили заземление (4-проводное питание), кабель энкодера и т.д. (расключенный ЧП внутри СУЛ)
Смущает следующее — нормальное движение при синхронизации энкодера, наличие слабой гальванической связи между цепью 0V ЧП и корпусом ЧП и СУЛ. Второй лифт в МП работает на ревизии (норма еще сделана) без проблем на 8 КГц с такой же гальванической связью.
Что скажете, коллеги?

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Однозначно наводки, если смена несущей помогла. Был такой случай на том же КЕВ F5. Разъём ЧП для энкодера шёл с выводами 15 см. Монтажники, не мудрствуя лукаво, сделали скрутку на эти выводы. Не ах сколько было не экранировано, но были проблемы. Обернул это дело пищевой фольгой, обмотал зачищенным проводом и заземлил. Более проблем не было.

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Подскажите как в Combivis на осциллограме отобразить отрицательные значения? Например скорость при движении в обратном направлении

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  Добрый вечер, подскажите пожалуйста. КЕБ F5, безредукторный. Провел адаптацию нормально. При пуске в ревизии противовес тянет в низ и сразу ошибка EENCC ошибка смены энкодера. Угол определился, LE12=16,Направление энкодера менял.

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Доброго времени суток!
У кого получилось к КЕBу подключиться китайским USB-RS232?
Сейчас стоит задача заменить старый частотник F5 на новый и думаю со старого закачать параметры в новый через PC.

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