Электропогрузчик jungheinrich ошибки

õUNGHEINRICH

System Messages

08.06

1

G

Error

Description

Component

Display text

Cause / Action

Effect

1

Low voltage during

F, H, L,

Low voltage

Check battery voltage, chargebattery;

Travel is inhibited.

system start

F-AC, H-AC

Checkwireconnectiontocontroller;

ELECTRICAL SYSTEM

check main current fuse; check main

Reduced power for

contactor; replace control part;

travel and lifting.

Replacecomponent;

Warning symbol

(Limit VN = 80V: VBatt < 64V or

flashing (Else-Check).

VCap. < 56V

Limit VN = 48V: VBatt < 34V or

VCap. < 34V

Limit VN = 24V: VBatt <17V)

2

Overvoltage

F, H, L,

Overvoltage

Check battery voltage; replace

No travel or hydraulic functions

F-AC, H-AC

BATTERY

controllerpart; replace component;

Warning symbol

CONTROLLER

(Limit VN = 80V: VBatt > 92 V

flashing (Else-Check).

Limit VN = 48V: VBatt > 62 V

Limit VN = 24V: VBatt > 28 V)

3

Temperature limit for

F, H, L,

TEMPERATURE

Check sensor and wire connections

Reduced power for

controllers

F-AC, H-AC

CONTROLLER

Allow controllers to cool down; check

travel and lifting.

> 80°C (>70°C MP1510C)

fan operation, improve cooling.

Warning symbol

or

Warm up the controller and operate at

flashing (Else-Check).

ACS only:

reduced level until the controller has

Info at > 85°C

warmed up.

Err at > 115°C

Err at < -20°C

4

Emergency Disconnect

F

POWER SUPPLY

Warning

Brake applies, travel inhibited

applied during travel

(V < 20V MP1510C)

õUNGHEINRICH

System Messages

08.06

2

G

Error

Description

Component

Display text

Cause / Action

Effect

5

Overvoltage

F, F-AC, H-AC

ELECTRICAL SYSTEM

Check wire connection to battery,

Brake applies, travel inhibited

checkBattery, replacecontroller part;

Replace component;

(Limit for Retrak: VBatt > 62 V

Limit for MP1510C: V > 32 V)

6

Wire breakage:

C, I2, I3, I4, I5,

TRAVEL SWITCH

Check wire connection;

Travel stop. “Warning” symbol flashes

— Travel setpoint device

Travel switch

Replace travel setpoint device;

(Else-Check). Hydraulic functions

Replace Canion/ Interface;

possible

7

Key switch applied

F,F-AC,H-AC

KEY SWITCH

Warning

Brake applies, travel inhibited

duringtravel

(V < 13V for 200ms MP1510C)

8

2 travel directions applied

F-AC, H-AC, C,

ELECTRICAL SYSTEM

Warning, replace travel direction

Travel stop. “Warning” symbol

simultaneously

MP, S, I2, I3, I5,

switch, replace Interface 7 Canion;

flashing (Else-Check).

FS

replace Multipilot / Solopilot

Hydraulic functions possible

For twin pedal, check the electrical

system.

9

Operator protection switch

I2, FS

ELECTRICAL SYSTEM

Check switch, check wire connections

faulty

10

V Cap. <> V Batt; (main

F, H,

MAIN CONTACTOR

Check main contactor, check wire

No travel, hydraulics

contactor jammed or not

F-AC, H-AC

connection; check output pin 2 (ACS) of

Warning symbol

open)

L

traction controller; replace component

Flashing warning (Else-Check).

11

Offset error armature /

F, H, L,

CONTROLLER

Check main current wire, replace

Travel no function

field current (DC)

F-AC, H-AC

component

Stator current (AC);

Current measurement

point

12

Disable driver field

F, H

CONTROLLER

Replace component;

No travel, hydraulics

rheostat faulty for DC

F-AC, H-AC

for AC: Check flat belt wire connection;

Warning symbol

Disable driver power

L

replace power part

Flashing warning (Else-Check).

stage faulty (forAC)

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System Messages

08.06

3

G

Error

Description

Component

Display text

Cause / Action

Effect

13

Disable Watchdog field

F, H

CONTROLLER

Replace components

Travel no function

faulty

14

— Main contactor notclosed

F, H,

CONTROLLER/

Check wire connection; check main

No travel, hydraulics

— Field power stage cannot

F-AC, H-AC

MAIN CONTACTOR

contactor; check charging connection,

Warning symbol

be switched on (DC)

Check field supply fuse,

Flashing warning (Else-Check).

Replace component.

15

Disable field faulty;

F, H,

CONTROLLER

Replace controlpart; replace

Travel no function

Illegal address (for AC)

F-AC, H-AC

component

L

16

Disable driver armature

F, H,

CONTROLLER

Replace controlpart (AC); replace

Travel no function

actuator faulty;

F-AC, H-AC

component

Software reset (for AC)

17

Disable Watchdog

F, H

CONTROLLER

Replace components

Travel no function

armature faulty

18

DC: Armature power

F, H, F-AC, H-AC

CONTROLLER

Check armature wire connection;

Travel no function

stage cannot be switched

L

replace power part; replace component

on

AC: one of the 3 phases

cannot be switched on

õUNGHEINRICH

System Messages

08.06

4

G

Error

Description

Component

Display text

Cause / Action

Effect

19

Disable armature faulty;

F, H, F-AC ,H-

CONTROLLER

Replace power part; Replace

Travel no function

Power stage short circuit

AC,

component.

(for AC)

L-AC

Can occur in connection with error 70,

The error may be

in this case:

triggered by the faulty

check power supply behind the main

speed sensor in

contactor contact, in the event of an

connection with

error the voltage will be much lower

AS4814Plus controllers.

here than the rated operating voltage.

Sensor wheel wobbles

Disconnect the positive supply from the

(elliptical) or the sensor-

components to target the error cause.

sensor wheel gap is too

The exception here is the F1 traction

big. In this case the

controller which must remain

component is not faulty.

connected. One component overloads

A short circuit cannot be

the testing voltage due to internal short

resolved by switching the

circuit.

truck off/on.

The testing voltage arises by charging

the internal capacitor batteries via a

resistor to the level of the control

voltage supply.

Check sensor, replace sensor and / or

sensor wheel.

20

Armature incorrectly

F, H

ELECTRICAL SYSTEM

Check armature main current wire

Travel no function

connected

connection

21

Armature overvoltage

F, H, F-AC, H-AC

CONTROLLER/

Check main current wire to armature;

(short circuit / high side

L

ELECTR

check settings(for AC);

faulty)

AArmature > 360A for 250ms (MP1510);

Replace component.

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System Messages

08.06

5

G

Error

Description

Component

Display text

Cause / Action

Effect

22

Watchdog error;

F, H, L, M, S, A,

CONTROLLER/

Truck reset,

No travel, hydraulics

Watchdog does not run

I2, I3, I4, C,

CANION

Replace controlpart; replace

Warning symbol

out

F-AC, H-AC, FS

component

Flashing warning (Else-Check).

23

— Computer overload

F, H, L, M, S, A,

CONTROLLER / CAN

Check CAN bus connection;

No travel, hydraulics

— Permanent interrupt

I2, I3, I4, C,

Check CANION connector and

Warning symbol

— “ACS” timeout on

F-AC, H-AC, FS

component;

Flashing warning (Else-Check).

CAN connection

Replace component

24

EEPROM cannot be

F, H, L, I2, I3, I4,

CONTROLLER/

Check battery cable; check VBatt; set

Flashing warning symbol (Else-

contacted / parameters

C,

CANION

trucktype, set default parameters;

Check).

not plausible / parameter

F-AC, H-AC

replace control part; replace

set to default

MFC brake

component

Faulty checksum

MFC hydr. , travel

Delete logbook, change parameters,

switch

set hourmeter, replace component

25

No telegrams:

F, H, I4, I8

INTERFACE / CAN

Check CANBus connection, check wire

— no logon from

F-AC, H-AC

connection between proportional valve

interface

L

– modulation; check fuse 1F8; replace

iInterface (I2, I4, I8) ; replace lift

potentiometer, Multipilot, Solopilot or

interface;

MP1510C: Voltage collapses, controller

logs on again, interface does not,

controller remains blocked and waits for

interface.

Check battery voltage (with load!);

charge or replace battery if necessary;

— no telegrams from

AS2409K: no “live” telegram received

from CAN Bus travel switch for more

Can-Bus travel switch

than 300 ms; replace travel switch

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System Messages

08.06

6

G

Error

Description

Component

Display text

Cause / Action

Effect

26

Wire breakage:

M, S, I2, I3

MULTIPILOT /

Check wire connection

Lift stop. “Warning” symbol flashes

— Lift potentiometer

SOLOPILOT / LIFT

(Else-Check), travel enabled

POTENTIOMETER

27

Wire breakage:

C, L, I3, I4

STEER ACTUAL

Check wire connection;

Crawl speed,

— Steering setpoint device;

ANGLE

Replace steer angle sensor /

Flashing warning symbol (Else-

◊ Reach truck: for 45°

potentiometer;

Check), hydraulic functions enabled.

steering bolster movement

Replace Canion / Interface;

This error produces an emergency

no flank from proximity

Replace steering;

stop on the reach truck and the

switch.

PM2402L from software version 1.60:

Juniors.

◊ Canion: “Steer angle

acquire active” parameter

set parameter P511 “operating mode”

has incorrect value

correctly ◊ 1 = analog sensor

◊ Juniors PM2402L:

(potentiometer),

“Operating mode”

2 = digital sensor on steer motor

parameter incorrectly set

28

Wire breakage:

C, L, I3, I4

STEER NOMINAL

Check wire connection, replace

Crawl speed,

— Steering sensor

ANGLE

steering wheel sensor;replace Canion /

Flashing warning symbol (Else-

interface; replace steering

Check), hydraulic functions enabled.

This error produces an emergency

stop on the reach

truck

29

Wire breakage:

M

Traverse nominal value

Replace Multipilot

— Traverse potentiometer

MULTIPILOT

30

Wire breakage:

M

Tilt nominal value

Replace Multipilot,

— Tilt potentiometer

MULTIPILOT

Teach Multipilot (Hall sensor 2003 only)

31

Wire breakage:

M, S

Sideshift nominal value

Replace Multipilot / Solopilot,

Hydraulic functions stop, “Warning”

— ZH1 setpoint device

MULTIPILOT /

Teach Multipilot (Hall sensor 2003

symbol flashes (Else-Check), travel

SOLOPILOT

only);

enabled

— Initial lift / lower

Travel switch

Travel switch: Check / replace switch

Setpoint device

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System Messages

08.06

7

G

Error

Description

Component

Display text

Cause / Action

Effect

32

Wire breakage:

M, S

MULTIPILOT /

Replace Multipilot / Solopilot,

Hydraulic functions stop, “Warning”

— ZH2 setpoint device

SOLOPILOT

Teach Multipilot (Hall sensor 2003 only)

symbol flashes (Else-Check), travel

enabled

33

Wire breakage:

M, I8

MULTIPILOT

Replace Multipilot

— ZH3 setpoint device

34

CANBus damaged

F, H, L, M, S, A,

CAN-BUS

Check CAN bus connection;

No travel, hydraulics

I2, I3, I4, I5, C, F-

replace faulty component;

Warning symbol

AC, H-AC

Check terminal resistances

Flashing warning (Else-Check). Only

Travel switch

stored in logbook (from 2004).

35

No travel zero position

I2, I3, I4, C

TRAVEL ZERO

Warning, check travel switch;

Travel stop,

Deadman and accelerator

Travel switch

POSITION

Intermittent contact in interface power

Flashing warning symbol (Else-

pedal applied when truck

supply (12 volts)

Check), hydraulic functions enabled.

switched on

Check Canion, for twin pedal check

electrical system

36

No lift zero position

M, I2, I3,FS

LIFT ZERO POSITION

Warning, check lift setpoint device.

Hydraulic functions stop, “Warning”

symbol flashes (Else-Check), travel

enabled

37

No steering angle nominal

L

CONTROLLER / CAN

Check steering setpoint device;Check

value

CANBus connection; check “steer type”

parameter; Replace component (I5)

38

Component does not log

F, H, L, I2, I3, I4,

CONTROLLER / CAN

Check CAN-Bus connection and

No travel, lifting

on, self test not

C, A, M, S, F-AC,

voltage; check DIL switch 7 encoding

Warning symbol

concluded.

H-AC

(MP1510); steering controller

Flashing warning (Else-Check).

monitoring activated? (AS2412F);

check ACS encoding; replace

component

õUNGHEINRICH

System Messages

08.06

8

G

Error

Description

Component

Display text

Cause / Action

Effect

39

Implausible truck type

F, H, L, I2, I3, I4,

TRUCK TYPE

For 1. Set truck type;

1. Discovered during the

I5, A, M,

For 2. Examine and if necessary

self test phase that at

F-AC, H-AC

replace switch (key switch) or rectify

least one component

intermittent contact in power supply

has a different truck

plug connections.

type as a parameter.

Set truck type.

A different truck type was

discovered in operating

mode. Caused by

intermittent contacts in the

power supply connections

40

Motor overtemperature

L, F, H

TEMPERATURE

Warning; check motor sensor system

Reduced power for

Traction motor

F-AC, H-AC

MOTOR

and wire connections;

travel and lifting.

overtemperature in

Check motor; traction motor brake

Warning symbol

operating mode.> 150°C

open?

flashing (Else-Check). For steering

And travel speed < 1km/h

only

For ACS:

warning symbol flashing.

Info > 145°C

Err > 165°C

41

Brake magnet

L

BRAKE

Check potentiometer; check

potentiometer

MAGNETPOTENTIOM

potentiometer attachment; check wire

Potentiometer voltage less

ETER

connection

than 0.3 volts or greater

than 2.7 volts for more

than 500ms.

õUNGHEINRICH

System Messages

08.06

9

G

Error

Description

Component

Display text

Cause / Action

Effect

42

— Short circuit between

L,F

BRAKE MAGNET

Check wire connection, check brake

the output and battery

magnet; replace component

positive.(EJC, ELE)

-Brake magnet control,

below minimum difference

on potentiometer for 500

ms when magnet applied.

(150mV )

No brake pressure during

initialization.

Brake pressure after the

Emergency Stop magnet

has applied;

43

Adjust brake

L

ADJUST BRAKE

Adjust brake; check potentiometer

44

—Brake not connected or

L,F

BRAKE FAULTY

-Check brake wiring, replace brake if

No release

connection wire short

necessary

circuit

-Replace brake cable, check

potentiometer; Check potentiometer

-Brake cable torn

attachment;

Only for steer category_3:

Only for steer category_3:

Internal driver of failsafe

brake cannot connect the

-Check brake driver output, check

relay

switch contact plausibility,

Or short circuit bypass

Replace steer component.

(contact jams) on the

output during power up

test