3. Error Code & Recommended Actions
3-1. Error code
Code
30H
GOOD
31H
Normal stop
32H
Pickup error
JAM at CHK Sensor
34H
35H
36H
37H
Undefined command
38H
Bill-End
3BH
Note request error
3CH
Counting Error(between DIV Sensor and EJT
Sensor)
3DH
Counting Error(between EJT Sensor and EXIT
Sensor)
3FH
Reject Tray is not recognized
41H
43H
Timeout(From DIV Sensor to EJT Sensor)
44H
Dispensing timeout
4AH
4EH
Purge error(JAM at DIV Sensor)
Meaning
23
LCDM-1000
Recommended
Action
TABLE 1
TABLE 3
TABLE 10
TABLE 11
TABLE 3
TABLE 3
TABLE 3
PULOON Technology Inc.
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Service Manual
Service Manual
Model
: LCDM-1000
(Cash Dispensing Unit)
Total Page : 41 pages (including cover)
Date
Version :
PULOON Technology Inc.
:
Nov, 2004
V3.51(INT)
Related Manuals for Puloon LCDM-1000
Summary of Contents for Puloon LCDM-1000
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Page 1
Service Manual Service Manual Model : LCDM-1000 (Cash Dispensing Unit) Total Page : 41 pages (including cover) Date Nov, 2004 Version : V3.51(INT) PULOON Technology Inc. -
Page 2
LCDM-1000 Revision Record Rev. No Date Description of Change Page V3.0(INT) 02.04.01 V3.5(INT) 04.09.01 V3.51(INT 04.11.01 PULOON Technology Inc. -
Page 3: Table Of Contents
1-3. Cash Cassette Structure 1-4. Feed Module Structure 2. H/W Constitution Layout 2-1. Main Board Parts 2-2. Main Board Connector Layout 3. Error Code & Recommended Actions 3-1. Error Code 3-2. Recommended Actions 4. Operating the LCDM-1000 PULOON Technology Inc.
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Page 4: Functional Description
LCDM-1000 1. Functional Description 1-1. Introduction This Specification is related to LCDM-1000 which is applied to ATM for Retail Market & other Bill Exchanger. LCDM-1000 consists of Feed Module,Cash Cassette,Reject Tray & Main Controller.Features is below CASH OUT MAIN CONTROLLER…
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Page 5: Specification
Standby Status : 160 mA , Rated Consuming Current Average current : 900 mA Operation Temperature 5 C ~ 40 C Storage Temperature -10 C ~ 60 C Operation Humidity 20% ~ 80% RH Storage Humidity 10% ~ 90% RH PULOON Technology Inc.
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Page 6: Cash Cassette Structure
Cash cassette do the role of transporting inserted bill one by one to next module and consists of Cassette Door,Cassette Body & Cassette base Cassette Door Door Open Direction Insert Locker Cash Plate Cassette Handle Cash Plate Stopper Cash Plate Handle PULOON Technology Inc.
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Page 7
Stopper is automatically closed & opened by backing pushing plate and opening door respectively. 1-3-4. Cash Cassette Base When cash cassette is inserted, the part of transporting open automatically by the function of Cash cassette base which is located in the part of transporting part. PULOON Technology Inc. -
Page 8
Bill-End sign will displayed with stopping the unit. There is hole in the front of “Cash Cassette” and detection process is done by this hole. ( Please refer to the layout of sensor for location) PULOON Technology Inc. -
Page 9: Feed Module Structure
Feed Module consists of auto cash feeder part , double feeding detection part , diverting mechanism part , cash delivery part and Feature is shown below. Feed motor Note Path (Delivery) Diverter Pick-up Roller One-way Roller Double Detect Roller PULOON Technology Inc.
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Page 10
LCDM-1000 1-4-1. Auto Cash Feeder Part Reverse Roller Feed Roller Feed Gear Idle Roller 1 Idle Roller 2 < Auto Cash Feeder > PULOON Technology Inc. -
Page 11
Force transportation of (1) & (4) parts ROLLER IDLE Moving bills by spring force Separation & moving bills which was SHAFT FEED ROLLER ASS’Y picked up BEARING R-1030 Moving bills by spring force SHAFT ONEWAY ROLLER ASS’Y Separation of bills which was pick-up PULOON Technology Inc. -
Page 12
LCDM-1000 1-4-2. Double Feeding Detection Part < Constitution of Thickness Recognition > PULOON Technology Inc. -
Page 13
(7) SPRING RVDT TENSION Push power to DETECT ROLLER PLATE D/D SENSOR RVDT’ rotation STOPPER and transporting exact displacement using Elasticity LEVER D/D HINGE Transporting (4) rotation power with amplification using RVDT PULOON Technology Inc. -
Page 14
LCDM-1000 1-4-3. Diverting Mechanism Part < Constitution of divergence part > PULOON Technology Inc. -
Page 15
(normal location) according to SOLENOID’ movement Decision of EJECT & REJECT SHAFT DIVERTER ASS’Y (REJECT movement location) SHAFT ASS’Y CASH FEED 3 Bill moving ROLLER ROLLER ASS’Y IDLE 13 Bill moving ROLLER SOL SENSOR Checking the Diverter solenoid PULOON Technology Inc. -
Page 16
— This part consists of working ROLLER & subordinate ROLLER — Transportation GUIDE is MOLD GUIDE and embodiment of JAM FREE — Upper part can be easily separated for Maintenance (2) Constitution < Constitution of Transportation part > PULOON Technology Inc. -
Page 17
SHAFT ASS’Y CASH FEED 6 SHAFT ASS’Y CASH FEED 6 GUIDE CASH FEED 1 GUIDE CASH FEED 2 ASS’Y GUIDE CASH FEED 3 ASS’Y GUIDE CASH FEED 5 ASS’Y GUIDE CASH FEED 6 ASS’Y GUIDE CASH FEED 7 ASS’Y PULOON Technology Inc. -
Page 18
The number of Sensor is 12. The function & Layout is shown below. (1) Layout of SENSOR (12)SOL SENSOR (3)(4)DIV SENSOR 1 / 2 (6)EXIT SENSOR (5)EJT SENSOR (10)WHEEL SENSER Note Path (Delivery) (8)REJECT TRAY S/W (9)CASSETTE SENSOR (7)NEAREND SENSOR (1)(2)CHK SENSOR 1 / 2 (9)RVDT SENSOR PULOON Technology Inc. -
Page 19
REJECT TRAY S/W Checking the status of REJECT TRAY RVDT SENSOR Recognition of thickness of transported bill WHEEL SENSOR Control of transporting MOTOR speed (11) CASSETTE SENSOR Checking the CASH CASSETTE (12) SOL SENSOR Checking the Diverter solenoid PULOON Technology Inc. -
Page 20
LCDM-1000 1-4-5. Power Transportation part [1] Features • Transportation part work by single MOTOR and power for Bill separation part is transferred & controlled by CLUTCH [2] Constitution MOTOR CLUTCH PULOON Technology Inc. -
Page 21
(W=3.2) Reduction (3) MOTOR — MAKER : Fuji Micro — TYPE : Brushless DC Motor No Load Load TYPE Voltage Current Speed Torque Current Speed FB-806 DC 24V 180mA±1 4800rpm 1kgf-cm 2400mA± 3500rpm ±250rpm ±200rpm 00mA 200mA PULOON Technology Inc. -
Page 22: H/W Constitution
LCDM-1000 2. H/W Constitution 2-1. Layout of MAIN BOARD DIP SWITCH SENSOR Circuit CPU,ROM,RAM RVDT EEPROM Circuit Solenoid,Clutch BLDC MOTOR RS232 Communication 24V 5V Circuit Conversion Circuit PULOON Technology Inc.
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Page 23
CHK1,DIV1 Sensor for accepting & emitting sensor EJT,EXIT emitting sensor Reject tray switch , Cassette Sensor,SOL sensor EJT,EXIT accepting Sensor CHK2,DIV2 accepting & emitting Sensor Diverter Solenoid Clutch RS232 Communication Power Brushless DC Motor Wheel Sensor RVDT Near-end Sensor PULOON Technology Inc. -
Page 24: Error Code & Recommended Actions
Timeout(From DIV Sensor to EJT Sensor) TABLE 3 Over Reject TABLE 7 Cassette is not recognized TABLE 8 Dispensing timeout TABLE 1 Diverter solenoid or SOL Sensor error TABLE 9 SOL Sensor TABLE 9 Purge error(JAM at DIV Sensor) TABLE 4 PULOON Technology Inc.
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Page 25: Recommended Actions
— Is Bill inserted proper in the CASH CASSETTE ? Check Point — Is Push plate work smoothly in CASH CASSETTE? — Is any bill out from CASH CASSETTE? Action — Re install CASH CASSETTE after checking above < Normal loading > < Abnormal loading > PULOON Technology Inc.
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Page 26
— Is idle roller rotation in the GUIDE CASH FEED 2 ASS’Y normal? — Is fixing screw in GUIDE CASH FEED 1 / 2 / 3 ASS’Y normal? — Try again after checking above situation. Action — In case of Jam, Turn a knob shown below PULOON Technology Inc. -
Page 27: Table 3
Point — Is idle roller rotation status in GUIDE CASH FEED 7 ASS’Y normal? — Try again after checking above situation. Action — Replace ASS’Y in case of roller rotation problem in GUIDE CASH FEED 7 ASS’Y. PULOON Technology Inc.
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Page 28: Table 4
SHAFT ASS’Y CASH FEED 3, Adjust location of SOLENOID Action PIN( Please refer to below picture) — Replace ASS’Y in case of idle roller rotation problem in GUIDE CASH FEED 7 ASS’Y. Solenoid and Solenoid pin should be adjusted in arrow direction PULOON Technology Inc.
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Page 29: Table 5
REJECT TRAY is not recognized -Is the location of REJECT TRAY normal? Check Point -Is the location of J18 CONNECTOR normal? — Insert REJECT TRAY to main body. Action — Connect J18 CONNECTOR in the MAIN PCB. PULOON Technology Inc.
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Page 30: Table 6
— Is any obstacle in Power Transportation part? Check — Is the location of J3 CONNECTOR correct? Point — Is the location of J2 CONNECTOR correct? -Try again after checking above situation. Action — Check J3 CONNECTOR. — Check J2 CONNECTOR PULOON Technology Inc.
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Page 31: Table 7
The length measured on check sensors is not out of limit. 9C 9F The banknote passed on check sensors is considered as too 9C 9D much skewed. 9C 03 The banknote are not normally passing on the check sensor because of fast consequential pickup. 9C 00 PULOON Technology Inc.
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Page 32: Table 7
OFF: 0.13 ~ 0.15 (ex. CAD) <Display of Reject code > ON : Non-Display OFF: Display < Definition of Bill-End (option) > ON : 10~30 remain OFF: No bill remains !! Please turn on power again after changing the Dip Switch !! PULOON Technology Inc.
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Page 33: Table 7
: It is rare case but sometimes the sensor or shaft error in production causes such a over-reject. It should be very serious and difficult to fix that in customer’s house. It is recommended the RVDT should be replaced with new one. PULOON Technology Inc.
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Page 34
In case of piece cut from the bad banknote or improper material on the path, it enables to cause the skew amplification, which can occur over-reject. The note be changed with new one or the path should be cleared by dispensing the thick note size paper. PULOON Technology Inc. -
Page 35: Cassette Is Not Recognized
TABLE 8 CODE Meaning Cassette is not recognized — Is Cassette fully inserted to main body? Check Point — Is the location of J18 CONNECTOR correct? -Try again after checking above situation. Action — Check J18 CONNECTOR PULOON Technology Inc.
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Page 36: Table 9
— SOL Sensor error — Is the location of J18 CONNECTOR correct? Check Point — Is the location of J9 CONNECTOR correct? -Try again after checking above situation. Action — Check J18 CONNECTOR. — Check J9 CONNECTOR PULOON Technology Inc.
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Page 37: Table 10
LCDM-1000 TABLE 10 CODE Meaning — Bill-End Check — Is enough notes in the CASH CASSETTE? Point Action — Loading notes in the CASH CASSETTE PULOON Technology Inc.
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Page 38: Table 11
LCDM-1000 TABLE 11 CODE Meaning -Note request error Check — Is requested dispensing notes of one transaction correct? Point — Dispensing notes of one transaction is from 1 note to 20 Action notes PULOON Technology Inc.
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Page 39: Operating The Lcdm-1000
LCDM-1000 4. Operating the LCDM-1000 I. SETUP 1) Start the test program “LCDMTP” 2) Maintain default value like below. (If you need to choose another port, check the other port number) 3) Press “OK” button < Fig 1 : SETUP PAGE >…
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Page 40
LCDM-1000 MENU Choose LCDM-1000 or LCDM-2000 < Fig 2 : MENU PAGE > PULOON Technology Inc. -
Page 41
(2) Fill in the blank of “Upper Request Count” and “Repeat Count” (Recommended Values are from 1~20 for the XXX Request Count, and 1~999 for the Repeat Count) (3) Press the button of “DISPENSE” <Fig 3 : Ten bills are dispensed 1time from cassette> PULOON Technology Inc. -
Page 42
LCDM-1000 (4) If Near-End occurs, V mark is checked at “Upper Empty” <Fig 4 : Near-End occurs> PULOON Technology Inc. -
Page 43
LCDM-1000 PURGE If you want to clear the note in the path, press the button of “Purge” <Fig 4 : Purge> PULOON Technology Inc. -
Page 44
LCDM-1000 III. STATUS Press “STATUS” button and all sensors are rechecked. This shows system status for you. If sensor error occurs, V mark is checked at each column accordingly. < Fig 5 : STATUS PAGE > PULOON Technology Inc. -
Page 45
Motor Speed, Bill Length, Test Dispense, Diverting, RVDT Value, ROM Version and Clutch Tests can be performed and examined. 3) The recommended values are shown in the Fig. 7 of next page. < Fig 6 : TP PAGE > PULOON Technology Inc. -
Page 46: Puloon Technology Inc
Higher than 0500 Double Lower than 0500 BILL LEN RVDT Normal Higher than 0430 Sensor (Thickness Double Lower than 0430 Normal Higher than 04C0 Double Lower than 04C0 CLUTCH Clutch Operation Test On/Off DIVERT Solenoid Operation Test On/Off PULOON Technology Inc.
Service Service Manual Manual Model : LCDM-1000 (Cash Dispensing Unit) Total Page : 41 pages (including cover) Date : Version : November, 2005 V3.53(INT) PULOON Technology Inc. LCDM-1000 Revision Record Rev. No Date Description of Change Page V3.0(INT) 02.04.01 V3.51(INT) 04.12.10 Over-Reject Action Added P.30~33 V3.52(INT) 05.11.23 Rated consuming current P.4 V3.53(INT) 07.02.05 Add Motor Stop Error Cause P.29 1 PULOON Technology Inc. LCDM-1000 = Contents = 1. Functional Description 1-1. Introduction 1-2. Specification 1-3. Cash Cassette Structure 1-4. Feed Module Structure 2. H/W Constitution 2-1. Main Board Parts Layout 2-2. Main Board Connector Layout 3. Error Code & Recommended Actions 3-1. Error Code 3-2. Recommended Actions 4. Operating the LCDM-1000 2 PULOON Technology Inc. LCDM-1000 1. Functional Description 1-1. Introduction This Specification is related to LCDM-1000 which is applied to ATM for Retail Market & other Bill Exchanger. LCDM-1000 consists of Feed Module,Cash Cassette,Reject Tray & Main Controller.Features is below CASH OUT MAIN CONTROLLER REJECT TRAY CASH CASSETTE AUTO CASH FEEDER 3 DOUBLE FEEDING DETECTION PULOON Technology Inc. LCDM-1000 1-2. Specification No Term 1 Denomination 2 Cassette Capacity Approx. 1,000 notes (123mm) 3 Dispensing Speed 3 note/sec. 4 Usage Notes Size height : 62mm~78mm , width : 100mm~162mm 5 Double Feeding Detection 6 Reject Tray Capacity 7 Access Type Front Type 8 Input Voltage DC 24V 9 Interface RS 232C 10 Dimension 11 Near-End Detection 12 Bill-End Detection Specifications 1 denomination Included (Mechanical Method) Approximate 30 notes 310.2(D) x 225(H) x 270.5(W) ( Unit:mm) Approx. 30 ~50 notes 0 or Approx. 10~30 notes (by setting dip switch, refer to product spec chapter 4.4) Load current, continuous MIN - 0.16A MAX - 1.4A Load current, peak Max - 3.6A 13 Rated Consuming Current 14 Operation Temperature 15 Storage Temperature -10 °C ~ 60 °C 16 Operation Humidity 20% ~ 80% RH 17 Storage Humidity 10% ~ 90% RH 5 °C ~ 40 °C 4 PULOON Technology Inc. LCDM-1000 1-3. Cash Cassette Structure Cash cassette do the role of transporting inserted bill one by one to next module and consists of Cassette Door,Cassette Body & Cassette base Cassette Door Door Open Direction Insert Locker Cash Plate Cassette Handle Cash Plate Stopper Cash Plate Handle 5 PULOON Technology Inc. LCDM-1000 1-3-1. Capacity & Currency of Cash cassette Capacity is approximately 123 mm( I.E about 1,000 bills can be stacked base on new note) & usable currency dimension is as below diagram Minimum Maximum Height Width Height Width 62mm 100mm 78mm 162mm 1-3-2. Cash cassette door Cash cassette door is magnetically closed & can be opened If pushed label direction without special locker 1-3-3. Cash Cassette Body Cash cassette body consists of frame,pushing plate & stopper. Pushing plate moves bill to “Pick-up roller” along with side- slot by power of spring. Hook & Axle of stopper is in the rear of “pushing plate & frame” respectively. Stopper is automatically closed & opened by backing pushing plate and opening door respectively. 1-3-4. Cash Cassette Base When cash cassette is inserted, the part of transporting open automatically by the function of Cash cassette base which is located in the part of transporting part. 6 PULOON Technology Inc. LCDM-1000 1-3-5. Bill-End Detection The Bill-End detection can be decided by dip switch (the 1st switch on the S2). If you set the switch “ON”, the unit continues to dispense until approximately 10~30 bills remains, and then Bill-End sign will displayed with stopping the unit. Else if you set the switch “OFF”, the unit continues to dispense until none of bills remain, and then Bill-End sign will displayed with stopping the unit. There is hole in the front of “Cash Cassette” and detection process is done by this hole. ( Please refer to the layout of sensor for location) 7 PULOON Technology Inc. LCDM-1000 1-4. Feed Module Structure Feed Module consists of auto cash feeder part , double feeding detection part , diverting mechanism part , cash delivery part and Feature is shown below. Feed motor Note Path (Delivery) Diverter Pick-up Roller One-way Roller Double Detect Roller 8 PULOON Technology Inc. LCDM-1000 1-4-1. Auto Cash Feeder Part (1) Reverse Roller Feed Roller Feed Gear Idle Roller 1 Idle Roller 2 (2) (6) (3) (5) (4) < Auto Cash Feeder > 9 PULOON Technology Inc. LCDM-1000 (1) Features - Friction roller feeding - Feeding speed : 3 bills/sec - Force transportation by clutch on/off (2) Description NO Description Function (1) SHAFT PICK-UP ROLLER ASS’Y Pick-up & moving bills in the cash cassette (2) SHAFT SPACE CONNECTION ASS’Y Force transportation of (1) & (4) parts (3) ROLLER IDLE Moving bills by spring force (4) SHAFT FEED ROLLER ASS’Y Separation & moving bills which was picked up (5) BEARING R-1030 Moving bills by spring force (6) SHAFT ONEWAY ROLLER ASS’Y Separation of bills which was pick-up 10 PULOON Technology Inc. LCDM-1000 1-4-2. Double Feeding Detection Part (6) (7) (1) (3) (4) (2) (5) < Constitution of Thickness Recognition > 11 PULOON Technology Inc. LCDM-1000 (1) Features - Thickness recognition by Mechanical Amplification - Thickness recognition by RVDT segment for rotation (2) Description NO Description Function (1) SHAFT FEED ROLLER ASS’Y DATUM ROLLER of thickness recognition Outer dimension is important (2) BEARING R 1240 DETECT ROLLER, amplification role with rotation as the center of (4) part (3) RVDT segment (LP06M3R) Recognize rotation displacement Minute & fast speed of recognition (4) ARM D/D HINGE DETECT ROLLER’ rotation LINK and transporting rotation power to (7) (5) SPRING RVDT TENSION Push power to DETECT ROLLER (6) PLATE D/D SENSOR RVDT’ rotation STOPPER and transporting exact displacement using Elasticity (7) LEVER D/D HINGE Transporting (4) rotation power with amplification using RVDT 12 PULOON Technology Inc. LCDM-1000 1-4-3. Diverting Mechanism Part (2) (5) (3) (1) (4) (8) (6) (7) < Constitution of divergence part > 13 PULOON Technology Inc. LCDM-1000 (1) Features - A sheet resentment by DC Solenoid - Simplification of Transportation part by Single PATH Method (2) Description NO Description Function (1) SOLENOID 1040 JUWON SOLENOID for Divergence (2) SOLENOID PLUNGER PULL TYPE method PLUNGER (3) LINK SOLENOID STAMP Transporting SOLENOID’ round trip movement (4) SHAFT DIVERTER ASS’Y (normal location) GUIDE of transportation part & move according to SOLENOID’ movement Decision of EJECT & REJECT (5) SHAFT DIVERTER ASS’Y (REJECT movement location) (6) SHAFT ASS’Y CASH FEED 3 Bill moving ROLLER (7) ROLLER ASS’Y IDLE 13 Bill moving ROLLER (8) SOL SENSOR Checking the Diverter solenoid 14 PULOON Technology Inc. LCDM-1000 1-4-4. Transportation part (1) Features - This part consists of working ROLLER & subordinate ROLLER - Transportation GUIDE is MOLD GUIDE and embodiment of JAM FREE - Upper part can be easily separated for Maintenance (2) Constitution (h) (p) (q) (g) (o) (e) (k) (j) (n) (i) (d) (f) (a) (l) (c) (b) (m) < Constitution of Transportation part > 15 PULOON Technology Inc. LCDM-1000 - Segment Name NO Name (a) SHAFT ASS’Y PICK-UP ROLLER (b) SHAFT ASS’Y FEED ROLLER (c) SHAFT ASS’Y ONEWAY ROLLER (d) SHAFT ASS’Y CASH FEED 1 (e) SHAFT ASS’Y CASH FEED 2 (f) SHAFT ASS’Y CASH FEED 3 (g) SHAFT ASS’Y CASH FEED 4 (h) SHAFT ASS’Y CASH FEED 5 (i) SHAFT ASS’Y CASH FEED 6 (j) SHAFT ASS’Y CASH FEED 6 (k) SHAFT ASS’Y CASH FEED 6 (l) GUIDE CASH FEED 1 (m) GUIDE CASH FEED 2 ASS’Y (n) GUIDE CASH FEED 3 ASS’Y (o) GUIDE CASH FEED 5 ASS’Y (p) GUIDE CASH FEED 6 ASS’Y (q) GUIDE CASH FEED 7 ASS’Y 16 PULOON Technology Inc. LCDM-1000 1-4-4. Function & Layout of SENSOR The number of Sensor is 12. The function & Layout is shown below. (1) Layout of SENSOR (12)SOL SENSOR (3)(4)DIV SENSOR 1 / 2 (6)EXIT SENSOR (5)EJT SENSOR (10)WHEEL SENSER Note Path (Delivery) (8)REJECT TRAY S/W (9)CASSETTE SENSOR (7)NEAREND SENSOR (1)(2)CHK SENSOR 1 / 2 17 (9)RVDT SENSOR PULOON Technology Inc. LCDM-1000 (2) Function of SENSOR NO SENSOR Name Function (1) CHK SENSOR 1 Recognition & Length,Width & Slope checking of bill from Cash cassette(motor side) (2) CHK SENSOR 2 Recognition & Length,Width & Slope checking of bill from Cash cassette(solenoid side) (3) DIV SENSOR 1 Recognition of bill location & role of divergence movement(motor side) (4) DIV SENSOR 2 Recognition of bill location & role of divergence movement(solenoid side) (5) EJT SENSOR Recognition of normal bill location (6) EXIT SENSOR Recognition of the location & the number of normal bill (7) NEAREND SENSOR Recognition the number of remaining in the CASH CASSETTE (8) REJECT TRAY S/W Checking the status of REJECT TRAY (9) RVDT SENSOR Recognition of thickness of transported bill (10 WHEEL SENSOR ) (11) CASSETTE SENSOR Checking the CASH CASSETTE (12) Checking the Diverter solenoid SOL SENSOR Control of transporting MOTOR speed 18 PULOON Technology Inc. LCDM-1000 1-4-5. Power Transportation part [1] Features • Transportation part work by single MOTOR and power for Bill separation part is transferred & controlled by CLUTCH [2] Constitution G1 T3 P4 G1 G1 G2 P3 G1 G2 P3 MOTOR G2 P2 P1 P3 T1 T2 P4 CLUTCH P4 P7 P5 P6 T4 19 PULOON Technology Inc. LCDM-1000 - Segment Name NO Name Function G1 GEAR FEED (Z:27, M:1) GEAR for transporting ROLLER G2 GEAR DFDM DRIVE (Z:27, M:1) GEAR for transporting POWER P1 PULLEY MOTOR (XL16, ¢6) PULLEY MOTOR P2 PULLEY CASH FEED 1 PULLEY for reduction of speed P3 PULLEY CASH FEED 2 PULLEY for transporting ROLLER P4 PULLEY FEED (XL15,¢8) PULLEY for transporting ROLLER P5 PULLEY FEED (XL20, ¢8) PULLEY for FEED ROLLER working P6 PULLEY DRV MXL17 For reduction speed of ONEWAY ROLLER P7 PULLEY REVERSE (MXL42,¢8) For reduction speed of ONEWAY ROLLER T1 BELT TIMING 108XL (W=6.4) For MOTOR running & Speed reduction T2 BELT TIMING 140XL (W=6.4) For transporting torque to PULLEY ( driving belt ) T3 BELT TIMING 108XL (W=6.4) For transporting torque to PULLEY ( driving belt ) T4 BELT TIMING 56MXL (W=3.2) For ONEWAY ROLLER running & Speed Reduction (3) MOTOR - MAKER : Fuji Micro - TYPE : Brushless DC Motor TYPE Voltage FB-806 DC 24V No Load Load Current Speed Torque Current Speed 180mA±1 00mA 4800rpm ±250rpm 1kgf-cm 2400mA± 200mA 3500rpm ±200rpm 20 Rot CW/ CCW PULOON Technology Inc. LCDM-1000 2. H/W Constitution 2-1. Layout of MAIN BOARD DIP SWITCH SENSOR Circuit CPU,ROM,RAM RVDT Circuit EEPROM Solenoid,Clutch BLDC MOTOR RS232 Communication Circuit 24V 5V Conversion Circuit 21 PULOON Technology Inc. LCDM-1000 2-2. Connector Layout of MAIN BOARD J4 J5 J18 J7 J8 J1 JP1 J2 J9 J3 J10 J6 JP3 J4 CHK1,DIV1 Sensor for accepting & emitting sensor J5 EJT,EXIT emitting sensor J18 Reject tray switch , Cassette Sensor,SOL sensor J7 EJT,EXIT accepting Sensor J8 CHK2,DIV2 accepting & emitting Sensor J9 Diverter Solenoid J10 Clutch JP3 RS232 Communication J6 Power J3 Brushless DC Motor J2 Wheel Sensor JP1 RVDT J1 Near-end Sensor 22 PULOON Technology Inc. LCDM-1000 3. Error Code & Recommended Actions 3-1. Error code Code Meaning Recommended Action 30H GOOD 31H Normal stop 32H Pickup error TABLE 1 33H JAM at CHK Sensor TABLE 2 34H Overflow bill TABLE 3 35H JAM at EXIT Sensor or EJT Sensor TABLE 3 36H JAM at DIV Sensor TABLE 4 37H Undefined command 38H Bill-End TABLE 10 3BH Note request error TABLE 11 3CH Counting Error(between DIV Sensor and EJT Sensor) TABLE 3 3DH Counting Error(between EJT Sensor and EXIT Sensor) TABLE 3 3FH Reject Tray is not recognized TABLE 5 41H Motor stop TABLE 6 43H Timeout(From DIV Sensor to EJT Sensor) TABLE 3 44H Over Reject TABLE 7 45H Cassette is not recognized TABLE 8 47H Dispensing timeout TABLE 1 49H Diverter solenoid or SOL Sensor error TABLE 9 4AH SOL Sensor TABLE 9 4EH Purge error(JAM at DIV Sensor) TABLE 4 23 PULOON Technology Inc. LCDM-1000 3-2. Recommended Actions TABLE 1 CODE 32H, 47H Meaning Pickup error Check Point - Is CASH CASSETTE located properly? - Is Bill inserted proper in the CASH CASSETTE ? - Is Push plate work smoothly in CASH CASSETTE? - Is any bill out from CASH CASSETTE? Action - Re install CASH CASSETTE after checking above < Normal loading > < Abnormal loading > 24 PULOON Technology Inc. LCDM-1000 TABLE 2 CODE 33H Meaning JAM at CHK Sensor Check Point - Is CHK SENSOR 1& 2 normal? - Is the assembling condition of GUIDE CASH FEED 1& GUIDE CASH FEED 3 ASS’Y normal ? - Is idle roller rotation in the GUIDE CASH FEED 2 ASS’Y normal? - Is fixing screw in GUIDE CASH FEED 1 / 2 / 3 ASS’Y normal? Action - Try again after checking above situation. - In case of Jam, Turn a knob shown below 25 PULOON Technology Inc. LCDM-1000 TABLE 3 CODE 34H, 35H, 3CH, 3DH, 43H Meaning - Overflow bill - JAM at EXIT Sensor or EJT Sensor - Counting Error(between DIV Sensor and EJT Sensor) - Counting Error(between EJT Sensor and EXIT Sensor) - Timeout(From DIV Sensor to EJT Sensor) Check Point - Are EXIT SENSOR & EJT SENSOR normal? - Is LOCKING device in GUIDE CASH FEED 7 ASS’Y locked normally? - Is idle roller rotation status in GUIDE CASH FEED 7 ASS’Y normal? Action - Try again after checking above situation. - Replace ASS’Y in case of roller rotation problem in GUIDE CASH FEED 7 ASS’Y. 26 PULOON Technology Inc. LCDM-1000 TABLE 4 CODE 36H, 4EH Meaning - JAM at DIV Sensor - Purge error(JAM at DIV Sensor) Check Point - Is DIV SENSOR 1 / 2 normal? - Is GAP between SHAFT DIVERTER ASS’Y and SHAFT ASS’Y CASH FEED proper? - Is idle roller rotation in GUIDE CASH FEED 5 ASS’Y normal? Action - Try again after checking above situation. - In case of interference between SHAFT DIVERTER ASS’Y & SHAFT ASS’Y CASH FEED 3, Adjust location of SOLENOID PIN( Please refer to below picture) - Replace ASS’Y in case of idle roller rotation problem in GUIDE CASH FEED 7 ASS’Y. Solenoid and Solenoid pin should be adjusted in arrow direction 27 PULOON Technology Inc. LCDM-1000 TABLE 5 CODE 3FH Meaning REJECT TRAY is not recognized Check Point - Is the location of REJECT TRAY normal? - Is the location of J18 CONNECTOR normal? Action - Insert REJECT TRAY to main body. - Connect J18 CONNECTOR in the MAIN PCB. 28 PULOON Technology Inc. LCDM-1000 TABLE 6 CODE 41H Meaning Motor stop Check Point - Is any obstacle in Power Transportation part? - Is the location of J3 CONNECTOR correct? - Is the location of J2 CONNECTOR correct? - Is the wheel sensor normal or not? - Is the wheel assembled on its center point properly? (Is the wheel assembled with biased position?) Action -Try again after checking above situation. - Check J3 CONNECTOR. - Check J2 CONNECTOR - Replace with new wheel senor (Interrupt sensor) - Assemble the wheel on the center position. J4 J5 J18 J7 J8 J1 JP1 J2 J9 J3 J10 J6 JP3 29 PULOON Technology Inc. LCDM-1000 TABLE 7 CODE 44H Meaning Over Reject Check Point - Are the banknotes normally loaded in the CASH CASSETTE ? - Are the DIP SWITCHES properly set to your banknotes? - Check the reject code referred to the below Table 7-1. ( To catch the reject code on TEST PROGRAM, you should set the dip switch #3 to OFF like the Table 7-2. ) Action - Please do the proper service action for each case referred to the Table 7. < Table 7-1 : Reject Code> Reject Code Suspected Cause 33 The distance between banknotes is too close. 3F One more banknote is picked and followed in the final pickup trial. 36 One more banknote is picked up during the processing the dispense command. 38 The banknote is skewed too much on the diverter sensor. 3C The banknotes suspected as double are detected. 3D The thickness of banknote is abnormally thin. 35 The banknote length is so long that it may be the overlapped banknotes. 3E The banknote length is so short that it may be the damaged or folded banknote. 9C 80 Either check sensor could not detect the banknote. 9C 9E 9C 9F The length measured on check sensors is not out of limit. 9C 9D The banknote passed on check sensors is considered as too much skewed. 9C 03 9C 00 The banknote are not normally passing on the check sensor because of fast consequential pickup. 30 PULOON Technology Inc. LCDM-1000 TABLE 7 CODE 44H Meaning Over Reject < Table 7-2 Dip Switch Setting for Display of Reject Code > ON OFF S2 : 1 2 3 4 S1: 1 2 3 4 < Choice of Currency > ON : Height of Note 73mm ~ 78mm OFF: Height of Note 62mm ~ 72mm < Operation Mode > ON : On-Line Operation OFF: Auto Test in Lab. < Baud Rate > ON : 9600 bps OFF: 38400 bps <Thickness Criterion > ON : 0.10 ~ 0.12 (ex. USD) OFF: 0.13 ~ 0.15 (ex. CAD) <Display of Reject code > ON : Non-Display OFF: Display < Definition of Bill-End (option) > ON : 10~30 remain OFF: No bill remains !! Please turn on power again after changing the Dip Switch !! 31 PULOON Technology Inc. LCDM-1000 TABLE 7 CODE 44H Meaning Over Reject < Table 7-3 Over Reject by Double Detect Problem (Code: 3C) > Case 1. PLATE D/D SENSOR deflected by external force. : It should be positioned like the picture and attached to RVDT SENSOR BLOCK and PIN properly. : If the deflection is too serious, you should replace with new ones. Case 2. Abnormal RVDT Sensor, Shaft Error in Production : It is rare case but sometimes the sensor or shaft error in production causes such a over-reject. It should be very serious and difficult to fix that in customer’s house. It is recommended the RVDT should be replaced with new one. 32 PULOON Technology Inc. LCDM-1000 TABLE 7 CODE 44H Meaning Over Reject < Table 7-4 Abnormal Clutch or Pick-up Roller (Code: 9C 03, 9C 00) > It may be caused by the out-of-quality clutch, which is sticking to the power transmission all the time. So the clutch should be replaced with new one. Otherwise, the abnormal pick-up roller may cause the over-reject. It needs replacement with new one, in order to fix the problem. < Table 7-5 Skew, Obstacle on Path (Code: 9C 80, 9C 9D, 9C 9E, 9F) > In case of piece cut from the bad banknote or improper material on the path, it enables to cause the skew amplification, which can occur over-reject. The note be changed with new one or the path should be cleared by dispensing the thick note size paper. 33 PULOON Technology Inc. LCDM-1000 TABLE 8 CODE 45H Meaning Cassette is not recognized Check Point - Is Cassette fully inserted to main body? - Is the location of J18 CONNECTOR correct? Action -Try again after checking above situation. - Check J18 CONNECTOR 34 PULOON Technology Inc. LCDM-1000 TABLE 9 CODE 49H, 4AH Meaning - Diverter solenoid or SOL Sensor error - SOL Sensor error Check Point - Is the location of J18 CONNECTOR correct? - Is the location of J9 CONNECTOR correct? Action -Try again after checking above situation. - Check J18 CONNECTOR. - Check J9 CONNECTOR J4 J5 J18 J7 J8 J1 JP1 J2 J9 J3 J10 J6 JP3 35 PULOON Technology Inc. LCDM-1000 TABLE 10 CODE 38H Meaning - Bill-End Check Point - Is enough notes in the CASH CASSETTE? Action - Loading notes in the CASH CASSETTE 36 PULOON Technology Inc. LCDM-1000 TABLE 11 CODE 3BH Meaning -Note request error Check Point - Is requested dispensing notes of one transaction correct? Action - Dispensing notes of one transaction is from 1 note to 20 notes 37 PULOON Technology Inc. LCDM-1000 4. Operating the LCDM-1000 I. SETUP 1) Start the test program “LCDMTP” 2) Maintain default value like below. (If you need to choose another port, check the other port number) 3) Press “OK” button < Fig 1 : SETUP PAGE > 38 PULOON Technology Inc. LCDM-1000 II. MENU 1) Choose LCDM-1000 or LCDM-2000 < Fig 2 : MENU PAGE > 39 PULOON Technology Inc. LCDM-1000 2) DISPENSE (1) Check UPPER (2) Fill in the blank of “Upper Request Count” and “Repeat Count” (Recommended Values are from 1~20 for the XXX Request Count, and 1~999 for the Repeat Count) (3) Press the button of “DISPENSE” <Fig 3 : Ten bills are dispensed 1time from cassette> 40 PULOON Technology Inc. LCDM-1000 (4) If Near-End occurs, V mark is checked at “Upper Empty” <Fig 4 : Near-End occurs> 41 PULOON Technology Inc. LCDM-1000 3) PURGE If you want to clear the note in the path, press the button of “Purge” <Fig 4 : Purge> 42 PULOON Technology Inc. LCDM-1000 III. STATUS 1) Press “STATUS” button and all sensors are rechecked. This shows system status for you. 2) If sensor error occurs, V mark is checked at each column accordingly. < Fig 5 : STATUS PAGE > 43 PULOON Technology Inc. LCDM-1000 IV. 1) TP This page is about test program for checking each function and element of the unit. 2) Motor Speed, Bill Length, Test Dispense, Diverting, RVDT Value, ROM Version and Clutch Tests can be performed and examined. 3) The recommended values are shown in the Fig. 7 of next page. < Fig 6 : TP PAGE > 44 PULOON Technology Inc. LCDM-1000 No. Command Element Check Points Rec. Range (TP) 1 BLDC SPEED Motor Rotation Speed 6800 ~ 7800 2 RVDT No Load -5 ~ +5 (Allowance) Optical Sensor (Length) USD, CAD, etc (app. 63~70 mm ) 29 ~ 3E KRW, JPY, etc ( app. 73~80 mm ) 2F ~ 47 Normal Higher than 0500 Double Lower than 0500 Normal Higher than 0430 Double Lower than 0430 Normal Higher than 04C0 Double Lower than 04C0 USD 3 BILL LEN RVDT Sensor (Thickness ) CAD AUD NZD 4 CLUTCH Clutch Operation Test On/Off 5 DIVERT Solenoid Operation Test On/Off 45 PULOON Technology Inc.
Specifications:1355/1355677-lcdm1000.pdf file (22 Feb 2023) |
Accompanying Data:
Puloon LCDM-1000 Banknote Counter, Cash Register PDF Service Manual (Updated: Wednesday 22nd of February 2023 10:24:29 AM)
Rating: 4.4 (rated by 84 users)
Compatible devices: S2500, Eagle Eye 7, SR-S500, ECR 3550 T euro, TEC MA-85-100, XE-A137, SX-695, SX-590II.
Recommended Documentation:
Text of Service Manual
(Ocr-Read Version Summary of Contents, UPD: 22 February 2023)
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22, PULOON Technology Inc. LCDM-1000 21 2. H/W Constitution 2-1. Layout of MAIN BOARD 24V 5V Conversion Circuit BLDC MOTOR Solenoid,Clutch CPU,ROM,RAM RS232 Communication Circuit RVDT Circuit EEPROM DIP SWITCH SENSOR Circuit
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40, PULOON Technology Inc. LCDM-1000 39 II. MENU 1) Choose LCDM-1000 or LCDM-2000 < Fig 2 : MENU PAGE >
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42, Puloon LCDM-1000 PULOON Technology Inc. LCDM-1000 41 (4) If Near-End occurs, V mark is checked at “Upper Empty” <Fig 4 : Near-End occurs>
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29, PULOON Technology Inc. LCDM-1000 28 -Is the location of REJECT TRAY normal? -Is the location of J18 CONNECTOR normal? Check Point REJECT TRAY is not recognizedMeaning — Insert REJECT TRAY to main body. — Connect J18 CONNECTOR in the MAIN PCB. Action 3FHCODE TABLE 5
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35, PULOON Technology Inc. LCDM-1000 34 — Is Cassette fully inserted to main body? — Is the location of J18 CONNECTOR correct? Check Point Cassette is not recognizedMeaning -Try again after checking above situation. — Check J18 CONNECTOR Action 45HCODE TABLE 8
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41, Puloon LCDM-1000 PULOON Technology Inc. LCDM-1000 40 2) DISPENSE (1) Check UPPER (2) Fill in the blank of “Upper Request Count” and “Repeat Count” (Recommended Values are from 1~20 for the XXX Request Count, and 1~999 for the Repeat Count) (3) Press the button of “DISPENSE” <Fig 3 : Ten bills are dispensed 1time from cassette>
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21, PULOON Technology Inc. LCDM-1000 20 — Segment Name For reduction speed of ONEWAY ROLLER PULLEY REVERSE (MXL42,¢8) P7 For MOTOR running & Speed reductionBELT TIMING 108XL (W=6.4) T1 For transporting torque to PULLEY ( driving belt ) BELT TIMING 140XL (W=6.4) T2 For transporting torque to PULLEY ( driving belt ) BELT TIMING 108XL (W=6.4) T3 PULLEY for FEED ROLLER workingPULLEY FEED (…
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30, PULOON Technology Inc. LCDM-1000 29 — Is any obstacle in Power Transportation part? — Is the location of J3 CONNECTOR correct? — Is the location of J2 CONNECTOR correct? Check Point Motor stopMeaning -Try again after checking above situation. — Check J3 CONNECTOR. — Check J2 CONNECTOR Action 41HCODE JP3 J10 J9 J6 J3 J2 JP1 J1 J4 J8J7J18J5 TABLE 6
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8, PULOON Technology Inc. LCDM-1000 7 1-3-5. Bill-End Detection The Bill-End detection can be decided by dip switch (the 1 st switch on the S2). If you set the switch “ON”, the unit continues to dispense until approximately 10~30 bills remains, and then Bill-End sign will displayed with stopping the unit. Else if you set the switch “OFF”, the unit continues to dispense until …
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5, Puloon LCDM-1000 PULOON Technology Inc. LCDM-1000 4 1-2. Specification 5 C ~ 40 C Operation Temperature14 -10 C ~ 60 C Storage Temperature15 20% ~ 80% RHOperation Humidity16 10% ~ 90% RHStorage Humidity17 Standby Status : 160 mA , Average current : 900 mA Rated Consuming Current13 RS 232CInterface 9 310.2(D) x 225(H) x 270.5(W) ( Unit:mm) Dimension 10 Approx. 30 ~5…
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17, Puloon LCDM-1000 PULOON Technology Inc. LCDM-1000 16 SHAFT ASS’Y CASH FEED 6(j) SHAFT ASS’Y CASH FEED 6(k) GUIDE CASH FEED 1(l) GUIDE CASH FEED 2 ASS’Y(m) SHAFT ASS’Y CASH FEED 3(f) SHAFT ASS’Y CASH FEED 4(g) SHAFT ASS’Y CASH FEED 5(h) GUIDE CASH FEED 3 ASS’Y(n) SHAFT ASS’Y CASH FEED 1(d) SHAFT ASS’Y FEED ROLLER(b) SHAFT ASS’Y ONEWAY ROLLER(c) GUIDE CASH FEED 7 ASS’Y(q) SHAFT…
Puloon LCDM-1000 Recommended Instructions:
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Table of Contents for Puloon LCDM-1000:
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Service Manual Service Manual Model : LCDM-1000 (Cash Dispensing Unit) Total Page : 41 pages (including cover) PULOON Technology Inc. Date : Nov, 2004 Version : V3.51(INT)
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PULOON Technology Inc. LCDM-1000 25 — Is CHK SENSOR 1& 2 normal? — Is the assembling condition of GUIDE CASH FEED 1& GUIDE CASH FEED 3 ASS’Y normal ? — Is idle roller rotation in the GUIDE CASH FEED 2 ASS’Y normal? — Is fixing screw in GUIDE CASH FEED 1 / 2 / 3 ASS’Y normal? Check Point JAM at CHK SensorMeaning — Try again after checking above situation. — In
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PULOON Technology Inc. LCDM-1000 4 1-2. Specification 5 C ~ 40 C Operation Temperature14 -10 C ~ 60 C Storage Temperature15 20% ~ 80% RHOperation Humidity16 10% ~ 90% RHStorage Humidity17 Standby Status : 160 mA , Average current : 900 mA Rated Consuming Current13 RS 232CInterface 9 310.2(D) x 225(H) x 270.5(W) ( Unit:mm) Dimension 10 Approx. 30 ~50 notesNear-End Detection11 0 or Approx. 10~30 notes (by setting dip switch, refer to pr
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PULOON Technology Inc. LCDM-1000 10 (1) Features — Friction roller feeding — Feeding speed : 3 bills/sec — Force transportation by clutch on/off (2) Description Moving bills by spring forceROLLER IDLE(3) Separation & moving bills which was picked up SHAFT FEED ROLLER ASS’Y(4) Moving bills by spring forceBEARING R-1030(5) Separation of bills which was pick-upSHAFT ONEWAY ROLLER ASS’Y(6) Force transportation of (1) & (4) partsSHAFT SPACE CONNE
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PULOON Technology Inc. LCDM-1000 16 SHAFT ASS’Y CASH FEED 6(j) SHAFT ASS’Y CASH FEED 6(k) GUIDE CASH FEED 1(l) GUIDE CASH FEED 2 ASS’Y(m) SHAFT ASS’Y CASH FEED 3(f) SHAFT ASS’Y CASH FEED 4(g) SHAFT ASS’Y CASH FEED 5(h) GUIDE CASH FEED 3 ASS’Y(n) SHAFT ASS’Y CASH FEED 1(d) SHAFT ASS’Y FEED ROLLER(b) SHAFT ASS’Y ONEWAY ROLLER(c) GUIDE CASH FEED 7 ASS’Y(q) SHAFT ASS’Y CASH FEED 6(i) GUIDE CASH FEED 5 ASS’Y(o
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PULOON Technology Inc. LCDM-1000 21 2. H/W Constitution 2-1. Layout of MAIN BOARD 24V 5V Conversion Circuit BLDC MOTOR Solenoid,Clutch CPU,ROM,RAM RS232 Communication Circuit RVDT Circuit EEPROM DIP SWITCH SENSOR Circuit
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PULOON Technology Inc. LCDM-1000 2 = Contents = 1. Functional Description 1-1. Introduction 1-2. Specification 1-3. Cash Cassette Structure 1-4. Feed Module Structure 2. H/W Constitution 2-1. Main Board Parts Layout 2-2. Main Board Connector Layout 3. Error Code & Recommended Actions 3-1. Error Code 3-2. Recommended Actions 4. Operating the LCDM-1000
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PULOON Technology Inc. LCDM-1000 31 < Table 7-2 Dip Switch Setting for Display of Reject Code > !! Please turn on power again after changing the Dip Switch !! Over RejectMeaning 44HCODE TABLE 7 S2 : 1 2 3 4 S1: 1 2 3 4 ON OFF < Choice of Currency > ON : Height of Note 73mm ~ 78mm OFF: Height of Note 62mm ~ 72mm < Operation Mode > ON : On-Line Operation OFF: Auto Test in Lab. < Baud Rate > ON : 9600 bps OFF: 38400 bps <
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PULOON Technology Inc. LCDM-1000 14 (1) Features — A sheet resentment by DC Solenoid — Simplification of Transportation part by Single PATH Method (2) Description Bill moving ROLLERROLLER ASS’Y IDLE 13(7) Checking the Diverter solenoidSOL SENSOR(8) Bill moving ROLLERSHAFT ASS’Y CASH FEED 3(6) Transporting SOLENOID’ round trip movement LINK SOLENOID STAMP(3) GUIDE of transportation part & move according to SO
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PULOON Technology Inc. LCDM-1000 12 (1) Features — Thickness recognition by Mechanical Amplification — Thickness recognition by RVDT segment for rotation (2) Description RVDT’ rotation STOPPER and transporting exact displacement using Elasticity PLATE D/D SENSOR(6) Recognize rotation displacement Minute & fast speed of recognition RVDT segment (LP06M3R)(3) DETECT ROLLER’ rotation LINK and transporting rotation power to (7) ARM D/D HINGE(4) Push power to DETECT ROLLERSPRING RVDT TENSION(5) Transporting (4) rotation power with amplifica
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