12.2010
7.1.4
F030
Commutation fault or an overcurrent condition has occurred — or a test command was issued via U583
(active in all operating states)
Possible error causes
•
Line voltage dip during regenerative operation
•
Current control loop not optimized
Fault value:
1
The blocking voltage-time integral for the commutating
thyristor pair was too small
2
The current cusp breaks upwards
3
The amplitude of the current cusp was higher than 250%
of the actual rated unit current according to r072i002
4
A SIMOREG DC-MASTER connected in parallel has
detected a commutation fault or an overcurrent condition
5
Test command was entered via U583
F032
SIMOREG CCP not ready
(active for operating states < o4.0)
Possible error causes
•
Missing connection or interrupted cable at X172 (G-SST2)
•
For a parallel connection, missing connection or interrupted cable at X165 (parallel interface, master)
•
For a parallel connection, missing connection or interrupted cable at X29_PAR or X30_PAR (turn-off pulse interface)
•
Hardware defect in the charge circuit of the quenching capacitors
•
Ruptured fuse in the armature circuit, either line side or motor side
•
Ruptured fuse in the pre-charging circuit for the chopper capacitors
•
presently in the cooling-down phase necessary for the chopper resistors
•
MLFB data of the SIMOREG CCP (n570, n571, n572) invalid or not available
Fault value:
1
Voltage not available at the connections U, V, W of the
SIMOREG CCP
2
Voltage at C-D at the SIMOREG CCP does not match the
voltage C-D at the SIMOREG DC-MASTER
3
The quenching capacitors of the SIMOREG CCP have
not reached the setpoint voltage
4
The parallel interface cable is not connected at the
SIMOREG CCP, which is assigned the parallel switching
master
5
No connection between the SIMOREG DC-MASTER and
SIMOREG CCP via the serial interface G-SST2
(r799.i001 is not incremented)
6
No connection between parallel SIMOREG CCP units
7
Contents of the memory of the technical data of the
SIMOREG CCP (MLFB, rated values, serial number)
invalid
11
The I2t value (n575) of the voltage limiting chopper 1 is
too high (> 100%)
12
The I2t value (n576) of the voltage limiting chopper 2 is
too high (> 50%)
20
The pre-charging of the chopper capacitors was not able
to be completed within the time set in P089 — or the
condition according to fault value 5 is fulfilled
Siemens AG
6RX1700-0DD74
SIMOREG DC-MASTER Converter Commutation Protector
r047 indices 002 to 016:
for i001= 1 to 3 and 5, i002 to i006 are valid
for i001= 4, i002 to i015 are invalid
i002 delay angle (K0100) for a fault situation
i003 EMF actual value (K0287) for a fault situation
i004 Gating unit diagnostics (K0989) for a fault situation
i005 Field current actual value (K0265) for a fault situation
i006 Pulse number (K0105) for a fault situation
r047 indices 002 to 016:
for i001= 1 to 12, i002 to i006 are valid
for i001= 20, only i002 is valid
i002 state of the SIMOREG CCP (K0574) for a fault situation
i003 I2t value of chopper 1 (K0575) for a fault situation
i004 I2t value of chopper 2 (K0576) for a fault situation
i005 armature voltage actual value (r038) for a fault situation
in 0.1 V for i005 > 32767 the following applies:
V
[V] = (65536-r047i005)/10
ARMATURE
i006 effective time until a fault is initiated in 20 ms
Operating Instructions
Commissioning
57
ENGLISH
F030 fault in DC drive Simoreg 6RA70:dc master
Problem:
During running condition DC motor tripped showing “F030” fault.
Description:
I work in a Steel mill. And it is one of the renowned Steel mills in my country. Previously it was 18 stand mills but after some correction it is now 20 stand mill and for this purpose we changed one of DC motor named shear#2 or flying shear. We replaced it with 250KW DC motor. Previously it was 170KW. After changing this we faced with this new problem. It some times tripped in running condition especially in 3X12mm rolling showing F030 fault. We used DC drives from siemens and the model was Simoreg 6RA70.
The fault code was 2.
Analysis:
From simoreg DC master 6RA70 manual we see F30 means the followings
From fault code we see the root cause of this fault trigger is “The current crest curve breaks upwards” as our fault code is 2 (two).
Now the interesting part, from this we understand that this problem must related to some monitoring function. As Shear#2 does not run all the time and only used for cobble chopping and optimization chopping, it is probable that it may take some extra current for very short time.
Then we found the particular monitoring parameter. It is U580 (2580) “Control word for commutation monitoring”.
By this parameter we define which commutation monitoring criteria the drive will use. In our drive it was select in 4. So Decision criterion 3 that means maximum current actual value is evaluated. That’s the reason as it was reaching the limit as it tripped.
Then we changed the parameter from 4 to 7 means all three criterion will be used.
Then the problem solved.
Regarding the manual and figure: 2
Each decision criterion has a numeric code.
If more than one decision criterion is to be evaluated, the sum of the relevant digits must be entered.
There also rules for selecting the parameter. If u select 0 then “none of the three criteria are evaluated” will be selected. If u select 1 then “Decision criterion 1 (sufficient voltage time area for commutation) is evaluated” will be selected. If u select 2 then “Decision criterion 2 (curvature of the current crest curve) is evaluated” will be selected. If u select 4 then “Decision criterion 3 (maximum current actual value) is evaluated” will be selected.
Now if you want to select both criterions 1 & 2 then enter value 3. If you want to select both criterions 2 & 4 then select 6. If you want to select all of the criterions then select 7, the sum of all codes.
G’day all.
I have a crane installation, which runs 2 x 1200A Simoreg drives and 2 x 600A drives in conjunction with an S7- 315 PLC.
This installation was commissioned approx. 10 years ago.
On one of the 600A drives, over the last few weeks, we have had many trips due to F030 fault.
Parameter U 580(P2580) set to 7.
Parameter U 581 shows index 65 = 95, 66 = 213, 67 = 0, 68 = 0.
That tells me that we have had 95 trips due to blocking voltage time area — criterion 1 and 213 trips due to the current waveform — criterion 2. (I must add at this point that I do not understand what that actually means)
After talking with the Siemens help line, I was informed that some software versions cause these trips and to set Parameter U 580 to 4 so as to only monitor maximum current values.
Parameter r 060 (software version) shows index 1 = 3.2, 2 = 2.1
So, i changed parameter U 580 to 4 and obviously there have been no trips since.
I have reservations when changing parameters that have been working for years so I was wondering if anyone had any information to get to the bottom of this.
There was a CUD1 card replaced around the time these trips first began, could there be a conflict between the 2 versions of software? Do I need to give the drive a manual optimization?
All suggestions will be greatly appreciated.
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Page 1
Operating Instructions SIMOREG DC-MASTER Converter Commutation Protector (SIMOREG CCP) Edition 04 Order No. 6RX1700-0DD74… -
Page 2
When using a SIMOREG DC-MASTER as basic converter unit: The SIMOREG DC-MASTER must have software release 2.2 or higher. The software release of the SIMOREG DC-MASTER can be read-out at parameters r060 and r065, the software release of the associated SIMOREG CCP can be read-out at parameter n560. -
Page 3: Table Of Contents
Connecting the Firing Unit Trigger Board …………….36 Fuses ……………………….37 Arrangement of the terminals, connectors and fuses………….37 Terminal assignment, connectors……………….38 Commissioning ……………………….41 Operation via the basic unit (SIMOREG DC-MASTER or SINAMICS DCM) ……42 7.1.1 SIMOREG DC-MASTER parameters ………………42 7.1.2 SINAMICS DCM parameters ………………..48 7.1.3…
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Page 4
Table of Contents 12.2010 Appendix ………………………….73 11.1 Characteristic diagrams ………………….73 11.2 Relevant standards …………………….91 11.3 Certification ……………………..91 11.4 Abbreviations, terminology………………….91 11.5 Environmental compatibility ………………..92 ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 5: Notes
Note the following: WARNING Siemens products are only permitted to be used for the applications listed in the catalog and in the associated technical documentation. If third-party products and components are used, they must be recommended or approved by Siemens. These products can only function correctly and safely if they are transported, stored, set up, mounted, installed, commissioned, operated and maintained correctly.
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Page 6: Warning Notes
Furthermore, the contents of these operating instructions shall not become a part of or modify any prior or existing agreement, commitment, or legal relationship. The Purchase Agreement contains the complete and exclusive obligations of Siemens, including the warranty provisions. Any statements contained in these operating instructions neither expand nor restrict the scope of these contractual warranty conditions.
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Page 7
Operating the unit in the immediate vicinity (< 1.5 m) of mobile telephones with a transmitter power of > 1 W may lead to incorrect operation of the unit. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 8: Electrostatic Sensitive Devices (Esd)
The necessary ESD protective measures are illustrated once again in the following diagram: Seated Standing Seated/standing a conductive floor b ESD table c ESD footwear d ESD overall e ESD wrist strap cabinet ground connection ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 9: Type Spectrum, Ordering Information
Item Order No. (MLFB) Operating instructions for 6RX1700-0AD64 SIMOREG DC-MASTER and SIMOREG CCP and DriveMonitor in all of the available languages on CD-ROM Operating instructions for 6RX1800-0AD64 SINAMICS DCM and SIMOREG CCP in all of the available languages on DVD…
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Page 10
Item Order No. (MLFB) Patch cable UTP CAT5 acc. to ANSI/EIA/TIA 568 6RY1707-0AA08 Parallel cable for SIMOREG DC-MASTER 6RA70 / SINAMICS DCM and SIMOREG CCP approx. 5 m Connecting cable, pulse turn-off interface to the parallel SIMOREG CCP connection Connecting cable, summed firing pulse interface to the SIMOREG DC-MASTER (CUD2) Connecting cable «fast pulse cancellation interface»… -
Page 11: Selecting A Suitable Simoreg Ccp
12.2010 Type spectrum, ordering information Selecting a suitable SIMOREG CCP The rated unit data (taking into account the relevant limit values) of the SIMOREG DC-MASTER or SINAMICS DCM and SIMOREG CCP components form the basis for the selection table. 2.3.1 Selection table for 4Q basic units Converter Commutation Protector SIMOREG CCP 6RA70…
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Page 12
For system configurations, with reduced rate values (e.g. DC rating, US rating, voltage derating), under certain circumstances, suitable combinations of units can be found that are not listed in the table. ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 13: Selection Table For 2Q Basic Units
1000 V / 1500 A 6RA7095-4LS22-0 1000 V / 1900 A 6RA7095-4LS22-5 1000 V / 1900 A 6RA7096-4MS22-0 1140 V / 2200 A = suitable = not suitable (see note) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 14
For system configurations, with reduced rate values (e.g. DC rating, US rating, voltage derating), under certain circumstances, suitable combinations of units can be found that are not listed in the table. ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 15: Rating Plate, Packaging Label
Q6 ..QTY 1 VERSION E-STATUS (Version) (Version) Q ..MADE IN EU (AUSTRIA) Packaging label Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 16: Description, Technical Data
If this is the case, then the following occurs: 1. The firing pulses are immediately disabled in the SIMOREG DC-MASTER or SINAMICS DCM. 2. The basic converter unit sends a turn-off command to the SIMOREG CCP (via the serial interface) 3.
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Page 17: Technical Data
This is calculated using a software algorithm, and depending on the energy that is dissipated during the quenching operation, is up to approx. 20 min. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 18: Block Diagram
Description, technical data 12.2010 Block diagram ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 19
Units 6RA70…95-6FC00-0 / …95-6KC00-0 (all 2000 A) K2 G2 G1 K1 K2 G2 G1 K1 K1 G1 G2 K2 K1 G1 G2 K2 X 33 X 31 (1C1) (1D1) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 20: Transport, Unpacking
The packaging materials consist of a cardboard box and corrugated cardboard, and can be disposed of in accordance with local regulations for cardboard packaging materials. If you identify any damage that has occurred in transit, please inform your shipping agent immediately. ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 21: Installation
UL 508 C. To install the unit, the cabinet must have minimum dimensions of 2200 mm x 600 mm x 600 mm (H x W x D). Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 22: Dimension Drawing
Installation 12.2010 Dimension drawing 600 A / 1000 A / 1200 A — units: ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 23
12.2010 Installation 2000 A — units: Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 24: Sinamics Dcm — Installing The Firing Unit Trigger Board
Unit Trigger Board) (Order No.: 6RY1803-0CP00). See chapter 6.3.2. CAUTION Please observe the information provided on «Electrostatic sensitive devices (ESD)» in Chapter 1. WARNING Always carry out the work with the SINAMICS DCM in a no-voltage condition! ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 25
The BOP holder can be released at the side and swung upwards to route the connecting cable • After connecting the cable (see Chapter 6.3.3) relocate the front cover of the SINAMICS DCM and fasten using all of the screws Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 26: Connecting
Also observe all of the safety instructions in the converter unit operating instructions. Note Please observe the installation instructions for EMC-compliant design of drives in Chapter 6.1 of the operating instructions of the basic SIMOREG DC-MASTER or SINAMICS DCM unit. ENGLISH Siemens AG…
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Page 27: Cable Lengths
SIMOREG CCP Cable length to connect the AC / SINAMICS DCM connections ..l 1C1 1D1 1C1 1D1 Cable length to connect the DC connections ..l l <1> Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 28
The minimum required cable length l_min is 3 m. Use 3m lengths each for 1U1, 1V1, 1W1, 1C1, 1D1. Or: e.g. use 1m lengths each for 1U1, 1V1, 1W1 and 5 m lengths each for 1C1, 1D1 ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 29: Recommended Connection
In addition, it must be carefully observed that the total of the delay times of all of the switching elements in the control circuit must not exceed the time set at parameter P089. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 30: Connecting A Sinamics Dcm
In addition, it must be carefully observed that the total of the delay times of all of the switching elements in the control circuit must not exceed the time set at parameter P50089. ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 31: Versions To Interconnect The Main Contactor (Circuit Breaker) K1
SINAMICS DCM SINAMICS DCM 6.2.4 Recommended connection when using a Siemens 3WL circuit breaker If circuit breakers from other manufacturers are used, then the recommended connection described here applies accordingly. It should be noted that the circuit breaker is equipped with a ready to close signal contact (S20,…
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Page 32
Control voltage -X_SCHÜTZ:4 Fault inv. -X171:46 -X_SCHÜTZ:5 -X171:47 e.g. Relais DC 24 V SIMOREG DC-MASTER B0107 SINAMICS DCM r2139.03 -S11 -S20 Siemens U< Circuit breaker 3WL control unit Control voltage ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 33: Connecting Units In Parallel
12.2010 Connecting Connecting units in parallel 6.3.1 Parallel connection of SIMOREG DC-MASTER units A SIMOREG CCP is directly connected in parallel to each of the converter units connected in parallel (SIMOREG DC-MASTER). X30_PAR X29_PAR X172 X300 X165 1D1 (1C1) 1C1 (1D1)
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Page 34: Parallel Connection Of Sinamics Dcm Units
The firing pulses are disabled via the fast pulse cancellation interface 3.4. CAUTION The parallel interface (X165, X166) at the SINAMICS DCM is not compatible to the parallel interface (X165) at the SIMOREG DC-MASTER CCP. It is not permissible that both connectors are connected. ENGLISH…
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Page 35
1D1 (1C1) 1C1 (1D1) 1D1 (1C1) 1C1 (1D1) X166 X165 X177 X165_2 X30_PAR X29_PAR X172 X300 X165 1D1 (1C1) 1C1 (1D1) 1D1 (1C1) 1C1 (1D1) X166 X165 X177 X165_2 Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 36: 6.3.3 Connecting The Firing Unit Trigger Board
6.3.3 Connecting the Firing Unit Trigger Board Routing of the connecting cable «fast pulse cancellation interface» to the SINAMICS DCM with shield support: ① Firing Unit Trigger Board ② Connector X165_2 ③ Shield support ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 37: Fuses
12.2010 Connecting Fuses Fuses in the armature circuit and in the motor circuit Recommended Siemens semiconductor fuses (depending on the SIMOREG CCP used): Unit Order No. Rated Rated Fuses Fuses (MLFB) current voltage 1U1, 1V1, 1W1 1C1, 1D1 6RA7085-6FC00-0 600 A…
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Page 38: Terminal Assignment, Connectors
Connection values the same as for the power unit SIMOREG CCP (see above) Control circuit for Wiring, main contactor/circuit breaker main contactor / (see the recommended connection in Chapter 6.2) circuit breaker ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 39
-7 V/+12 V. Equipotential bonding must be implemented if this cannot be guaranteed. Activating the serial interface by setting the protocol at parameter P790 or p50790. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 40
Connecting 12.2010 Connecting to a SIMOREG DC-MASTER: X172 X172 MINI-COMBICON MINI-COMBICON Connecting to a SINAMICS DCM: SIMOREG CPP SINAMICS DCM X-172 X-177 MINI COMBICON Connector Board Programming interface for the software update X300 Serial interface RS232 9-pin SUBMIN D socket… -
Page 41: Commissioning
If you encounter specific problems that have not been handled in enough detail for the purposes of the buyer, then please contact your local Siemens office. The use of non-approved parts for carrying out repair work on the unit or handling of the unit by inadequately qualified personnel will result in dangerous conditions with the risk of death, serious physical injury, or extensive damage to equipment.
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Page 42: Operation Via The Basic Unit (Simoreg Dc-Master Or Sinamics Dcm)
Response of the commutation monitoring U583 Test command for the SIMOREG CCP *) For a description of these parameters, see the operating instructions SIMOREG DC-MASTER Chapter 11 Detailed description of parameters The specified software release refers to the software release of the SIMOREG DC-MASTER…
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Page 43
Display of the I2t value [from SW 2.1] 0 to 100 Ind: None P052 = 3 (2576) of the voltage limitingchoppers 2 of the SIMOREG CCP Type: O2 Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 44
2500 6RA7093-4LV62-0 2500 6RA7095-4LV62-0 2500 6RA7018-6DS22-0 1300 6RA7025-6DS22-0 1300 6RA7028-6DS22-0 1300 6RA7031-6DS22-0 1300 6RA7075-6DS22-0 1300 6RA7078-6DS22-0 1300 6RA7081-6DS22-0 1300 6RA7085-6DS22-0 1300 6RA7087-6DS22-0 1300 6RA7091-6DS22-0 1300 6RA7093-4DS22-0 1500 6RA7095-4DS22-0 1500 ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 45
1100 6RA7090-6KC00-0 1600 6RA7095-6KC00-0 1600 Note: The setting value for U577 according to the table above defines the maximum permissible value of the voltage limit for the particular unit. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 46
P351 = -20 % of P078i001 (according to the factory setting). The following upper limit applies for a value of P351 that deviates from the factory setting: ⎛ ⎞ ∗ ∗ ⎜ ⎜ ⎟ ⎟ ⎝ ⎠ Upper limit = ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 47
Type: O2 This memory is updated each time that fault message F030 is output. It includes more detailed information about the cause of the commutation fault, which can be evaluated by Siemens experts. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector… -
Page 48: Sinamics Dcm Parameters
CCP chopper voltage setpoint, upper response threshold p51578 CCP quenching capacitor pre-charging voltage setpoint r51579.0…7 CO/BO: CCP command p51580 Commutation monitoring, control word p51583 CCP test turn-off command ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 49
Description: Sets the bus termination for the peer-to-peer interface and the interface to the SIMOREG CCP. Value: 0: off 1: on Note: CCP: Converter Commutation Protector P2P: Peer-to-peer interface Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 50
Displays the software version for the Converter Communication Protector (CCP). Index: [0] = version release of the CCP software [1] = version release of the software of the CCP boot sector ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 51
CO: CCP I2t value voltage limiting chopper 2 / CCP I2t chopper 2 Description: Displays the I2t value for voltage limiting chopper 2 for the Converter Commutation Protector (CCP). Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 52
1700 6RA8090-6GV62-0AA0 1700 6RA8093-4GV62-0AA0 1700 6RA8095-4GV62-0AA0 1700 6RA8096-4GV62-0AA0 1700 6RA8097-4GV62-0AA0 1700 6RA8086-6KV62-0AA0 2100 6RA8090-6KV62-0AA0 2100 6RA8093-4KV62-0AA0 2100 6RA8095-4KV62-0AA0 2100 6RA8097-4KV62-0AA0 2100 6RA8088-6LV62-0AA0 2500 6RA8093-4LV62-0AA0 2500 6RA8095-4LV62-0AA0 2500 6RA8096-4MV62-0AA0 2900 ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 53
The parameter is automatically set for the «Optimization run for CCP» (p50051 = 30). The correct setting for this parameter can be taken from the following reference: SIMOREG CCP operating instructions Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 54
-20 % of p50078[0] (according to the factory setting). The following upper limit applies for a value of p50351 that deviates from the factory setting: ⎛ ⎞ 50351 ⎜ ⎜ ⎟ ⎟ ∗ ∗ 50078 ⎝ ⎠ Upper limit = ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 55
Using this parameter, these can be individually set for test purposes. If several decision-making criteria are to be evaluated, then the sum of the corresponding numbers should be set. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 56: Simoreg Dc-Master Connectors
(U800 = 0 OR U800 = 1 OR [U800 = 2 AND U806 > 10]) Note: Bits 8 and 9 are always updated. For all other a bits, the following applies: The bits after the first bit with the value zero are invalid! ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 57: Simoreg Dc-Master Faults
Field current actual value (K0265) for a fault situation i006 Pulse number (K0105) for a fault situation A SIMOREG DC-MASTER connected in parallel has detected a commutation fault or an overcurrent condition Test command was entered via U583…
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Page 58: Sinamics Dcm Faults
= actual CD voltage r50047[2] = actual delay angle r50047[3] = actual firing instant r50047[4] = actual EMF r50047[5] = actual Ia sampling value r50047[6] = torque direction when triggering ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 59
The pre-charging of the chopper capacitors was not able to be completed within the time set in p50089 — or the condition according to fault value 5 is fulfilled. Trigger time: 20 ms. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 60
Note regarding fault value = 707: r50047[1]: Calculated Vmax r50047[2]: Parameter p51578 maximum possible value Note regarding fault value = 708: r50047[1]: Calculated chopper energy r50047[2]: maximum possible chopper energy for SIMOREG ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 61: Simoreg Dc-Master Alarms
Voltage not available at the connections U, V, W of the SIMOREG CCP • Voltage at C-D at the SIMOREG CCP does not match the voltage C-D at the SIMOREG DC-MASTER • The quenching capacitors of the SIMOREG CCP have not reached the setpoint voltage •…
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Page 62: Commissioning Steps
Determining the setting value for parameter U577 (factory setting = 1600) Required parameter values: r070…MLFB (characteristic number) of the SIMOREG DC-MASTER n570…MLFB (characteristic number) of the SIMOREG CCP ⇒ Determining the setting value according to the parameter description for U577 Commission the basic converter unit according to the operating instructions SIMOREG DC- MASTER, Chapter 7.
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Page 63
16.0 1.) Rated DC voltage according to the motor rating plate (the values are typical rated data for Siemens DC motors from the product catalog DA12 2.) The characteristic diagrams are provided in the appendix to these operating instructions If the graphically determined value lies below the limit line W_max, then the energy reduction in the armature circuit is assured using the SIMOREG CCP. -
Page 64: Sinamics Dcm Commissioning Steps
This is the reason that before performing the optimization run, the actual value of p50111 should be noted and only set again after the SIMOREG CCP commissioning has been completed. ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 65
16.0 1.) Rated DC voltage according to the motor rating plate (the values are typical rated data for Siemens DC motors from the product catalog DA12 2.) The characteristic diagrams are provided in the appendix to these operating instructions If the graphically determined value lies below the limit line W_max, then the energy reduction in the armature circuit is assured using the SIMOREG CCP. -
Page 66: Maintenance
12 months. The unit should be cleaned using dry compressed air, max. 1 bar, or using a vacuum cleaner. ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 67: Software Update Of The Simoreg Ccp
Step 4. monitoring LED at the SIMOREG CCP flashes slowly if communication with the basic unit has been established). Check the new software release at 560 or r51560[0]. Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 68: Replacing Components
Replace the module(s) Chopper Unit 460 V: MLFB = 6RY1703-0FC01 690 V: MLFB = 6RY1703-0FC02 Note For units 6RA7085-6FC00-0, 6RA7091-6FC00-0 and 6RA7090-6KC00-0, there is only one chopper unit (Item A) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 69: Replacing Diode, Thyristor And Igbt Modules
Module design Tightening torque, module: 6 Nm Tightening torque, module: 3,5 Nm Tightening torque of the power connections: 12 Nm Tightening torque of the power connections: 5 Nm Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 70
The sequence when bolting the IGBT modules can be seen in the adjacent diagram and this must be maintained under all circumstances. Tightening torque, IGBT: 5 Nm Tightening torque of the busbars: 5 Nm ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 71: Service, Technical Support
Our technical support service can provide you with technical assistance for products, systems, and solutions. http://www.siemens.de/automation/support-request (German) http://www.siemens.com/automation/support-request (English) Central hotlines for technical support for SIMOREG CCP / SIMOREG DC-MASTER / SINAMICS DCM: Time zone Tel: +49 (0)911 895 7222 8:00 to 17:00 CET Europe and Africa Fax: +49 (0)911 895 7223 mailto:support.automation@siemens.com…
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Page 72: Spare Parts
Thyristor module 115x52x50 0,75 6SY7010-0AA22 ..95-6FC00-0 V32+33, MCC312-18io1 V35+38, V36+37, V39, V40 F1, F2 Fuses 20×5 0,002 6RY1702-0BA00 ..85-6FC00-0 on the Power- ..91-6FC00-0 Interface printed ..90-6KC00-0 circuit board ..95-6FC00-0 ..95-6KC00-0 ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 73: Appendix
Characteristic diagrams to define the voltage setpoint for the pre-charging of the SIMOREG CCP quenching capacitors (parameter U578 for SIMOREG DC-MASTER or p51578 for SINAMICS DCM) using the armature circuit inductance (P111 for SIMOREG DC-MASTER or p50111 for SINAMICS DCM) and the actual unit rated DC armature current (r072i002 for SIMOREG DC- MASTER or r50072[1] for SINAMICS DCM) <…
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Page 74
6RA7085-6FC00-0 for motors with rated armature voltage 420 V (P101 or p50101) 400A 300A 200A 200A 300A 400A 500A 600A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 75
6RA7085-6FC00-0 for motors with rated armature voltage 470 V (P101 or p50101) 500A 400A 300A 200A 200A 300A 400A 500A 600A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 76
800A 700A 600A 500A 500A 600A 700A 800A 900A 1000A 1100A 1200A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 77
800A 700A 600A 500A 500A 600A 700A 800A 900A 1000A 1100A 1200A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 78
6RA7095-6FC00-0 for motors with rated armature voltage 420 V (P101 or p50101) 1800A 1600A 1400A 1200A 1000A 1000A 1200A 1400A 1600A 1800A 2000A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 79
1000A 1200A 1400A 1600A 2000A 1800A 2000A Untergrenze Obergrenze 1800A 1600A 1400A 1200A 1000A 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 80
600A 500A 400A 300A 300A 400A 500A 600A 700A 800A 900A 1000A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 81
600A 500A 400A 300A 300A 400A 500A 600A 700A 800A 900A 1000A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 82
600A 500A 400A 300A 300A 400A 500A 600A 700A 800A 900A 1000A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 83
6RA7095-6KC00-0 for motors with rated armature voltage 600 V (P101 or p50101) 1600A 1400A 1200A 1000A 1000A 1200A 1400A 1600A 1800A 2000A 2200A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 84
6RA7095-6KC00-0 for motors with rated armature voltage 600 V (P101 or p50101) 1600A 1400A 1200A 1000A 1000A 1200A 1400A 1600A 1800A 2000A 2200A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 85
2000A 1800A 1600A 1400A 1200A 1000A 1000A 1200A 1400A 1600A 1800A 2000A Untergrenze Obergrenze 0.03 0.04 0.05 0.06 0.07 0.08 0.09 Armature circuit inductance in mH (P111 or p50111) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 86
10 mH 8 mH 4 mH 6 mH 8 mH 10 mH 4 mH 2 mH 1000 1100 1200 Actual unit rated DC armature current in A (r072i002 or r50072[1]) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 87
10 mH 4 mH 8 mH 6 mH 8 mH 10 mH 6 mH 4 mH 2 mH 1000 Actual unit rated DC armature current in A (r072i002 or r50072[1]) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 88
W_max 2 mH 4 mH 6 mH 8 mH 6 mH 10 mH 4 mH 2 mH 1000 Actual unit rated DC armature current in A (r072i002 or r50072[1]) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 89
6 mH 8 mH 10 mH 2 mH 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 Actual unit rated DC armature current in A (r072i002 or r50072[1]) Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 90
6 mH 8 mH 10 mH 2 mH 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 Actual unit rated DC armature current in A (r072i002 or r50072[1]) ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions… -
Page 91: Relevant Standards
Abbreviations, terminology Communauté Européenne cULus for ready-to-connect products, tested by UL in accordance with the UL and CSA standards Underwriters Laboratories Converter Commutation Protector IGBT insulated gate bipolar transistor Siemens AG 6RX1700-0DD74 ENGLISH SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 92: Environmental Compatibility
The printed circuit boards may be used in recycling processes involving energy recovery. The proportion of components containing hazardous substances is low. ENGLISH Siemens AG 6RX1700-0DD74 SIMOREG DC-MASTER Converter Commutation Protector Operating Instructions…
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Page 94
The following versions have appeared so far: Version Internal Part No. C98130-A7046-A1-01-7419 C98130-A7046-A1-02-7419 C98130-A7046-A1-03-7419 C98130-A7046-A1-04-7419 SIMEA © Siemens AG, 2005-2010 Siemens Industrial Manufacturing, Subject to change without notice Engineering and Applications Order No.: 6RX1700-0DD74 Postfach 83, A-1211 Wien Printed in EU (Austria)