Синумерик 840d sl ошибки - Не ошибается лишь тот, кто ничего не делает!

Overview of System Error Alarms

1.4

System errors

The following alarms are system errors:

1000

1001

1002

1003

These system error alarms are not described in detail. If such a system error

occurs, please contact the hotline and indicate the following details:

− Alarm number

− Alarm text and

− The internal system error number

1-14

1005

1013

1017

1010

1014

1018

1011

1015

1019

1012

1016

1160

SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl), 03/2009

03/2009

Источник

Contents
Table of Contents
Troubleshooting
Bookmarks

Quick Links

SINUMERIK

SINUMERIK 840D sl

Safety Integrated

Function Manual

Valid for

Control system

SINUMERIK 840D sl / 840DE sl

Software

NCU system software for 840D sl/840DE sl

12/2017

6FC5397-4BP40-6BA1

Preface

Fundamental safety

instructions

Regulations and standards

Brief description

System features

Safety Functions integrated

in the drive

Basics regarding the safety

functions integrated in the

system/drive

Safety functions integrated in

the system/drive

Connecting sensors and

actuators

Data descriptions

Commissioning

Diagnostics

Interaction with other

functions

Appendix

version

4.8 SP2

Summary of Contents for Siemens SINUMERIK 840D sl

Источник

Вот как раз лучше начать со станочных ошибок, но уж больно их много. Вариантов два — где-то исчезло общее напряжение 24VDC для соответствующих входов. Второй, менее вероятный, но более неприятный — что-то неладно с адресацией входных блоков, надо бы продиагностировать прохождение сигналов через них посредством соответствующего экрана ЧПУ.

Ну, и проанализировать, через одни и те же ли входные модули идут сигналы по этим станочным ошибкам. В общем, для начала, у вас есть набор стандартных действий по устранению станочных ошибок.

Остальные ошибки обычно разделяются на две группы — это основные ошибки и ошибки формируемые аппаратно-программной системой Safety Integrated, они, как правило, вторичны и их обычно рассматривают как дополнительную информацию (грубо говоря, не обращают внимания).

Как говорится, «огласите весь список, пожалуйста» и что-нибудь вам смогут посоветовать, по фото не все списки видны, да и разрешение не очень, глаза устают.

P.S. Ошибка 27252 — вот тут действительно может и собака зарыта быть, похоже, где-то неконтакт в информационных кабелях, от этой ошибки и остальные могут плясать.

Источник

16000 Channel %1 block %2 invalid value for lifting direction
16005 Channel %1 block %2 invalid value for lifting distance
16010 Channel %1 block %2 machining stop after lift fast
16015 Channel %1 block %2 wrong axis identifier %3
16016 Channel %1 block %2 no retraction position programmed for axis %3
16020 Channel %1 repositioning in block %2 is not possible
16100 Channel %1 block %2 spindle %3 not available in the channel
16105 Channel %1 block %2 spindle %3 cannot be assigned
16110 Channel %1 block %2 spindle %3 for dwell time not in control mode
16120 Channel %1 block %2 invalid index for tool fine compensation
16130 Channel %1 block %2 instruction not allowed with FTOCON
16140 Channel %1 block %2 FTOCON not allowed
16150 Channel %1 block %2 invalid spindle number with PUTFTOCF
16200 Channel %1 block %2 spline and polynominal interpolation not available
16300 Channel %1 block %2 denominator polynominal with zero places within parameter range not allowed
16400 Channel %1 block %2 positioning axis %3 cannot participate in spline
16410 Channel %1 block %2 axis %3 is not a geometry axis
16420 Channel %1 block %2 axis %3 programmed repeatedly
16421 Channel %1 block %2 angle %3 programmed repeatedly in the block
16422 Channel %1 block %2 angle %3 programmed repeatedly in the block
16423 Channel %1 block %2 angle %3 programmed repeatedly in the block
16424 Channel %1 block %2 coordinate %3 programmed repeatedly in the block
16430 Channel %1 block %2 geometry axis %3 cannot traverse as positioning axis in rotated coordinate system
16440 Channel %1 block %2 rotation programmed for non-existent geometry axis
16500 Channel %1 block %2 chamfer or rounding negative
16510 Channel %1 block %2 no facing axis available
16700 Channel %1 block %2 axis %3 invalid feed type
16710 Channel %1 block %2 axis %3 master spindle not programmed
16715 Channel %1 block %2 axis %3 spindle not in standstill
16720 Channel %1 block %2 axis %3 thread lead is zero
16730 Channel %1 block %2 axis %3 wrong parameter
16740 Channel %1 block %2 no geometry axis programmed
16750 Channel %1 block %2 axis %3 SPCON not programmed
16751 Channel %1 block %2 spindle/axis %3 SPCOF not executable
16755 Channel %1 block %2 no stop required
16760 Channel %1 block %2 axis %3 S value missing
16761 Channel %1 block %2 axis/spindle %3 not programmable in the channel
16762 Channel %1 block %2 spindle %3 thread function is active
16763 Channel %1 block %2 axis %3 programmed speed is illegal (zero or negative)
16770 Channel %1 block %2 axis %3 no measuring system available
16771 Channel %1 following axis %2 overlaid movement not enabled
16776 Channel %1 block %2 curve table %3 does not exist for axis %4
16777 Channel %1 block %2 coupling: following axis %3 for lead axis %4 not available
16778 Channel %1 block %2 coupling: Ring coupling at following axis %3 and leading axis %4 impermissible
16779 Channel %1 block %2 coupling: too many couplings for axis %3, see active leading axis %4
16780 Channel %1 block %2 following spindle/axis missing
16781 Channel %1 block %2 master spindle/axis missing
16782 Channel %1 block %2 following spindle/axis %3 not available
16783 Channel %1 block %2 master spindle/axis %3 not available
16785 Channel %1 block %2 identical spindles/axes %3
16787 Channel %1 block %2 coupling parameter not changeable
16788 Channel %1 block %2 cyclic coupling
16789 Channel %1 block %2 multiple link
16790 Channel %1 block %2 Parameter is zero or missing
16791 Channel %1 block %2 parameter is not relevant
16792 Channel %1 block %2 too many couplings for axis/spindle %3
16793 Channel %1 block %2 coupling of axis %3 prohibits transformation change
16794 Channel %1 block %2 coupling of axis/spindle %3 prohibits reference point approach
16795 Channel %1 block %2 string cannot be interpreted
16796 Channel %1 block %2 coupling not defined
16797 Channel %1 block %2 coupling is active
16798 Channel %1 block %2 axis %3 is following axis and prohibits axis container rotation
16799 Channel %1 block %2 axis %3 is master axis and prohibits axis container rotation
16800 Channel %1 block %2 traverse instruction DC/CDC for axis %3 not allowed
16810 Channel %1 block %2 traverse instruction ACP for axis %3 not allowed
16820 Channel %1 block %2 traverse instruction ACN for axis %3 not allowed
16830 Channel %1 block %2 incorrect position programmed for axis/spindle %3
16903 Channel %1 program control: action %2 not allowed in the current state
16904 Channel %1 program control: action %2 not allowed in the current state
16905 Channel %1 program control: action %2 not allowed
16906 Channel %1 program control: action %2 is aborted due to an alarm
16907 Channel %1 action %2 only possible in stop state
16908 Channel %1 action %2 only possible in reset state or at the block end
16909 Channel %1 action %2 not allowed in current mode
16911 Channel %1 mode change is not allowed
16912 Channel %1 program control: action %2 only possible in reset state
16913 Mode group %1 channel %2 mode change: action %3 not allowed
16914 Mode group %1 channel %2 mode change: action %3 not allowed
16915 Channel %1 action %2 not allowed in the current block
16916 Channel %1 repositioning: action %2 not allowed in the current state
16918 Channel %1 for action %2 all channels must be in reset state
16919 Channel %1 action %2 is not allowed due to a pending alarm
16920 Channel %1 action %2 is already active
16921 Channel %1 mode group %2 machine data: channel/mode group assignment not allowed or assigned twice
16922 Channel %1 subprograms: action %2 maximum nesting depth exceeded
16923 Channel %1 program control: action %2 not allowed in the current state
16924 Channel %1 caution: program test modifies tool management data
16925 Channel %1 program control: action %2 not allowed in the current state, action %3 active
16926 Channel %1 channel coordination: action %2 not allowed in block %3, marker %4 is already set
16927 Channel %1 action %2 at active interrupt treatment not allowed
16928 Channel %1 interrupt treatment: action %2 not possible
16930 Channel %1: preceding block and current block %2 must be separated through an executable block
16931 Channel %1 subprograms: action %2 maximum nesting depth exceeded
16932 Channel %1 conflict when activating user data type %2
16933 Channel %1 interrupt treatment: action %2 not allowed in the current state
16934 Channel %1 interrupt treatment: action %2 not possible due to stop
16935 Channel %1 action %2 not possible due to search run
16936 Channel %1 action %2 not possible due to active dry run
16937 Channel %1 action %2 not possible due to program test
16938 Channel %1 action %2 aborted due to active gear change
16939 Channel %1 action %2 rejected due to active gear change
16940 Channel %1 action %2 wait for gear change
16941 Channel %1 action %2 rejected because no program event has been executed yet
16942 Channel %1 start program command action %2 not possible
16943 Channel %1 action %2 not possible due to ASUP
16944 Channel %1 action %2 not possible due to active search blocks
16945 Channel %1 action %2 delayed up to the block end
16946 Channel %1 start via START is not allowed
16947 Channel %1 start via PLC is not allowed
16948 Channel %1 dependent channel %2 still active
16949 Correspondence between marker of channel %1 and channel %2 is invalid.
16950 Channel %1 search run with hold block
16951 Channel %1 search run in a program section that cannot be searched
17000 Channel %1 block %2 maximum number of symbols exceeded
17001 Channel %1 block %2 no memory left for tool/magazine data
17010 Channel %1 block %2 no memory left
17020 Channel %1 block %2 illegal array index 1
17030 Channel %1 block %2 illegal array index 2
17040 Channel %1 block %2 illegal axis index
17050 Channel %1 block %2 illegal value
17055 Channel %1 block %2 GUD variable not existing
17060 Channel %1 block %2 requested data area too large
17070 Channel %1 block %2 data is write-protected
17080 Channel %1 block %2 %3 value below lower limit
17090 Channel %1 block %2 %3 value exceeds upper limit
17095 Channel %1 block %2 invalid value
17100 Channel %1 block %2 digital input/comparator no. %3 not activated
17110 Channel %1 block %2 digital output no. %3 not activated
17120 Channel %1 block %2 analog input no. %3 not activated
17130 Channel %1 block %2 analog output no. %3 not activated
17140 Channel %1 block %2 NCK output %3 is assigned to a function via machine data
17150 Channel %1 block %2 maximum of %3 NCK outputs programmable in the block
17160 Channel %1 block %2 no tool selected
17170 Channel %1 block %2 number of symbols too large
17180 Channel %1 block %2 illegal D number
17181 Channel %1 block %2 T no.= %3, D no.= %4 not existing
17182 Channel %1 block %2 illegal sum correction number
17188 Channel %1 D number %2 defined in tool T no. %3 and %4
17189 Channel %1 D number %2 of tools defined on magazine/location %3 and %4
17190 Channel %1 block %2 illegal T number
17191 Channel %1 block %2 T= %3 not existing, program %4
17192 TO unit %1 invalid tool designation of ‘%2’, duplo no. %3. No more replacement tools possible in ‘%4’.
17193 Channel %1 block %2 the active tool is no longer on toolholder no./spindle no. %3, program %4
17194 Channel %1 block %2 no suitable tool found
17200 Channel %1 block %2 deleting tool data not possible
17202 Channel %1 block %2 deleting magazine data not possible
17210 Channel %1 block %2 access to variable not possible
17212 Channel %1 tool management: Load manual tool %3, duplo no. %2 onto spindle/ toolholder %4
17214 Channel %1 tool management: remove manual tool %3 from spindle/toolholder %2
17216 Channel %1 tool management: remove manual tool from spindle/toolholder %4 and load manual tool %3, duplo no. %2
17220 Channel %1 block %2 tool not existing
17230 Channel %1 block %2 Duplo no. already assigned
17240 Channel %1 block %2 illegal tool definition
17250 Channel %1 block %2 illegal magazine definition
17260 Channel %1 block %2 illegal magazine location definition
17262 Channel %1 block %2 illegal tool adapter operation
17270 Channel %1 block %2 call-by-reference: illegal variable
17500 Channel %1 block %2 axis %3 is not an indexing axis
17501 Channel %1 block %2 indexing axis %3 with Hirth tool system is active
17502 Channel %1 block %2 indexing axis %3 with Hirth tooth system stop is delayed
17503 Channel %1 block %2 indexing axis %3 with Hirth tooth system and axis not referenced
17510 Channel %1 block %2 invalid index for indexing axis %3
17600 Channel %1 block %2 preset on transformed axis %3 not possible
17605 Channel %1 block %2 axis %3 transformation active: inhibits rotation of axis container
17610 Channel %1 block %2 axis %3 involved in the transformation, action cannot be carried out
17620 Channel %1 block %2 approaching fixed point for transformed axis %3 not possible
17630 Channel %1 block %2 referencing for transformed axis %3 not possible
17640 Channel %1 block %2 spindle operation for transformed axis %3 not possible
17650 Channel %1 block %2 machine axis %3 not programmable
17800 Channel %1 block %2 illegally coded position programmed
17900 Channel %1 block %2 axis %3 is no machine axis
18000 Channel %1 block %2 NCK-specific protection zone %3 wrong. Error code %4
18001 Channel %1 block %2 channel-specific protection zone %3 incorrect. Error code %4
18002 Channel %1 block %2 NCK protection zone %3 cannot be activated. Error code %4
18003 Channel %1 block %2 NCK protection zone %3 cannot be activated.Error code %4
18004 Channel %1 block %2 orientation of workpiece-related protection zone %3 does not correspond to the orientation of tool-related protection zone %4
18005 Channel %1 block %2 serious error in definition of NCK-specific protection zone %3
18006 Channel %1 block %2 serious error in definition of channel-specific protection zone %3
18100 Channel %1 block %2 invalid value assigned to FXS[]
18101 Channel %1 block %2 invalid value assigned to FXST[]
18102 Channel %1 block %2 invalid value assigned to FXSW[]
18200 Channel %1 block %2 curve table: block search stop not allowed with definition CTABDEF
18201 Channel %1 block %2 curve table: table %3 does not exist
18202 Channel %1 block %2 curve table: instruction CTABEND without CTABDEF not allowed
18300 Channel %1 block %2 frame: fine shift not possible
18310 Channel %1 block %2 frame: illegal rotation
18311 Channel %1 block %2 frame: illegal instruction
18312 Channel %1 block %2 frame: fine shift not configured
18313 Channel %1 block %2 frame: illegal switchover of geometry axes
18314 Channel %1 block %2 frame: type conflict
18400 Channel %1 block %2 language change not possible:
20000 Channel %1 axis %2 reference cam not reached
20001 Channel %1 axis %2 no cam signal present
20002 Channel %1 axis %2 zero mark not found
20003 Channel %1 axis %2 measuring system error
20004 Channel %1 axis %2 reference mark missing
20005 Channel %1 axis %2 reference point approach aborted
20006 Channel %1 axis %2 reference point creep velocity not reached
20007 Channel %1 axis %2 reference point approach requires 2 measuring systems
20008 Channel %1 axis %2 reference point approach requires second referenced measuring system
20050 Channel %1 axis %2 handwheel mode active
20051 Channel %1 axis %2 handwheel mode not possible
20052 Channel %1 axis %2 already active
20053 Channel %1 axis %2 DRF, FTOCON, external zero point offset not possible
20054 Channel %1 axis %2 wrong index for indexing axis in JOG mode
20055 Channel %1 master spindle not present in JOG mode
20056 Channel %1 axis %2 no revolutional feedrate possible. Axis/spindle %3 stationary
20057 Channel %1 block %2 revolutional feedrate for axis/spindle %3 is <= zero
20058 Channel %1 axis %2 revolutional feedrate: illegal feed source
20060 Channel %1 axis %2 cannot be traversed as geometry axis
20061 Channel %1 axis %2 cannot be traversed as orientation axis
20062 Channel %1 axis %2 already active
20063 Channel %1 axis %2 orientation axes cannot be traversed without transformation
20065 Channel %1 master spindle not defined for geometry axes in JOG mode
20070 Channel %1 axis %2 programmed end position is behind software limit switch %3
20071 Channel %1 axis %2 programmed end position is behind working area limit %3
20072 Channel %1 axis %2 is not an indexing axis
20073 Channel %1 axis %2 cannot be repositioned
20074 Channel %1 axis %2 wrong index position
20075 Channel %1 axis %2 can currently not oscillate
20076 Channel %1 axis %2 oscillating – mode change not possible
20077 Channel %1 axis %2 programmed position is behind software limit switch %3
20078 Channel %1 axis %2 programmed position is behind working area limit %3
20079 Channel %1 axis %2 oscillation path length %3 <= 0
20080 Channel %1 axis %2 no handwheel assigned for overlaid motion
20085 Channel %1 contour handwheel: traverse direction or overtravel of beginning of block not allowed
20090 Axis %1 travel to fixed stop not possible. Check programming and axis data.
20091 Axis %1 has not reached fixed stop
20092 Axis %1 travel to fixed stop still active
20093 Axis %1 standstill monitoring at fixed-stop end point has been triggered
20094 Axis %1 function has been aborted
20095 Axis %1 illegal torque, current torque %2
20096 Axis %1 brake test aborted, additional information %2
20100 Channel %1: invalid configuration for digitizing function
20101 Communication with the digitizer not possible
20102 Channel %1: No or invalid trafo at digitizing active
20103 Channel %1: digitizing module does not support 3+2 axis digitizing
20105 Channel %1: axes stopped by digitizer. Error code: %2
20106 Emergency stop set by the digitizer
20108 Invalid data package received from the digitizer. Error codes: %1, %2
20109 Error in communication with the digitizer: status code of com-circuit: %1
20120 Axis %1: too many compensation relations
20121 Axis %1: Configuration error in compensation table %2
20122 Compensation table %1: invalid axis assignment
20123 Axis %1: different output assignment of multiplied tables
20124 Axis %1: sum of compensation values too large
20125 Axis %1: change of compensation value is too rapid
20130 Channel %1 contour tunnel monitoring
20140 Channel %1 motion synchronous action: traversing of command axis %2 see NC alarm %3
20141 Channel %1 motion synchronous action: illegal axis type
20142 Channel %1 command axis %2: rotation of axis container already enabled
20143 Channel %1 axis %2 command axis cannot be started as it is controlled by the PLC
20144 Channel %1 block %2 motion synchronous action: system variable access not possible
20145 Channel %1 block %2 motion synchronous action: arithmetic error
20146 Channel %1 block %2 motion synchronous action: nesting depth exceeded
20147 Channel %1 block %2 motion synchronous action: command not executable
20148 Channel %1 block %2 motion synchronous action: internal error %3
20149 Channel %1 block %2 motion synchronous action: illegal index
20150 Channel %1 tool management: PLC terminates interrupted command
20160 Channel %1 tool management: PLC can terminate only incorrectly aborted commands
20170 Channel %1 machine data $AC_FIFO invalid
20200 Channel %1 invalid spindle number %2 with tool fine compensation
20201 Channel %1 spindle %2 no tool assigned
20203 Channel %1 no active tool
20204 Channel %1 PUTFTOC command not allowed with FTOCOF
20210 Channel %1 block %3 spindle %2 wrong values for centerless grinding
20211 Channel %1 block %3 spindle %2 support point beyond range limits
21600 Monitoring for ESR active
21610 Channel %1 axis %2 encoder %3 frequency limit exceeded
21611 Channel %1 NC-controlled Extended Stop/Retract triggered
21612 Channel %1 axis %2 VDI signal ‘Servo enable’ reset during motion
21613 Axis %1 measuring system changing
21614 Channel %1 axis %2 hardware limit switch %3
21615 Channel %1 axis %2 taken from traverse mode to follow-up mode
21616 Channel %1 block %2 overlaid motion active at transformation switchover
21617 Channel %1 block %2 transformation does not allow to traverse the pole
21618 Channel %1 as from block %2 transformation active: overlaid motion too great
21619 Channel %1 block %2 transformation active: motion not possible
21650 Channel %1 axis %2 overlaid motion not allowed
21660 Channel %1 block %2 axis %3 conflict between SYNACT: $AA_OFF and CORROF
21665 Channel %1 $AA_TOFF cleared
21670 Channel %1 block %2 illegal change of tool direction with $AA_TOFF active
21700 Channel %1 block %3 axis %2 touch probe already deflected, edge polarity not possible
21701 Channel %1 block %3 axis %2 measurement not possible
21702 Channel %1 block %3 axis %2 measurement aborted
21703 Channel %1 block %3 axis %2 touch probe not deflected, illegal edge polarity
21740 Output value at analog output no. %1 has been limited
21750 Error during output of cam signals via timer
21760 Channel %1 block %2 too many auxiliary functions programmed
21800 Channel %1 workpiece setpoint %2 reached
22000 Channel %1 block %3 spindle %2 change of gear stage not possible
22010 Channel %1 block %3 spindle %2 actual gear stage differs from requested gear stage
22011 Channel %1 block %3 spindle %2 change to programmed gear stage not possible
22012 Channel %1 block %2 leading spindle %3 is in simulation.
22013 Channel %1 block %2 dependent spindle %3 is in simulation.
22014 Channel %1 block %2. The dynamics of leading spindle %3 and dependent spindle %4 is too variably
22020 Channel %1 block %3 spindle %2 gear step change position not reached
22040 Channel %1 block %3 spindle %2 is not referenced with zero marker
22045 Block %2 spindle/axis %3 not available in channel %1 because active in channel %4
22050 Channel %1 block %3 spindle %2 no transition from speed control mode to position control mode
22051 Channel %1 block %3 spindle %2 reference mark not found
22052 Channel %1 block %3 spindle %2 no standstill on block change
22053 Channel %1 block %3 spindle %2 reference mode not supported
22054 Channel %1 block %3 spindle %2 improper punching signal
22055 Channel %1 block %3 spindle %2 configured positioning speed is too high
22060 Channel %1 position control expected for axis/spindle %2
22062 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is not reached
22064 Channel %1 axis %2 reference point approach: zero marker search velocity (MD) is too high
22065 Channel %1 tool management: Tool motion is not possible, as tool %2 with Duplo no. %3 is not in magazine %4
22066 Channel %1 tool management: Tool change is not possible, as tool %2 with Duplo no. %3 is not in magazine %4
22067 Channel %1 tool management: tool change not possible since there is no tool available in tool group %2
22068 Channel %1 block %2 tool management: no tool available in tool group %3
22069 Channel %1 block %2 tool management: No tool available in tool group %3, program %4
22070 TO unit %1 Please change tool T= %2 into magazine. Repeat data backup
22071 TO unit %1 tool %2 duplo no. %3 is active, but not in the magazine area under consideration
22100 Channel %1 block %3 spindle %2 chuck speed exceeded
22200 Channel %1 spindle %2 axis stopped during tapping
22250 Channel %1 spindle %2 axis stopped during thread cutting
22260 Channel %1 spindle %2 thread might be damaged
22270 Channel %1 block %2 maximum velocity of thread axis at position %3 reached
22275 Channel %1 block %2 zero velocity of thread axis at position %3 reached
22280 Channel %1 in block %2: Prog. acceleration path too short %3, %4 required
22320 Channel %1 block %2 PUTFTOCF command could not be transferred
22321 Channel %1 axis %2 PRESET not allowed during traverse motion
22322 Channel %1 axis %2 PRESET: illegal value
25000 Axis %1 hardware fault of active encoder
25001 Axis %1 hardware fault of passive encoder
25010 Axis %1 pollution of measuring system
25011 Axis %1 pollution of passive encoder
25020 Axis %1 zero mark monitoring of active encoder
25021 Axis %1 zero mark monitoring of passive encoder
25022 Axis %1 encoder %2 warning %3
25030 Axis %1 actual velocity alarm limit
25031 Axis %1 actual velocity warning limit
25040 Axis %1 standstill monitoring
25042 Axis %1 standstill monitoring during torque/force limitation
25050 Axis %1 contour monitoring
25060 Axis %1 speed setpoint limitation
25070 Axis %1 drift value too large
25080 Axis %1 positioning monitoring
25100 Axis %1 measuring system switchover not possible
25105 Axis %1 measuring systems differ considerably
25110 Axis %1 selected encoder not available
25200 Axis %1 requested set of parameters invalid
25201 Axis %1 drive fault
25202 Axis %1 waiting for drive
26000 Axis %1 clamping monitoring
26001 Axis %1 parameterization error: friction compensation
26002 Axis %1 encoder %2 parameterization error: number of encoder marks
26003 Axis %1 parameterization error: lead screw pitch
26004 Axis %1 encoder %2 parameterization error: grid point distance with linear encoders
26005 Axis %1 parameterization error: output rating
26006 Axis %1 encoder %2 encoder type/output type %3 not possible
26007 Axis %1 QEC: invalid coarse step size
26008 Axis %1 QEC: invalid fine step size
26009 Axis %1 QEC: memory overflow
26010 Axis %1 QEC: invalid acceleration characteristic
26011 Axis %1 QEC: invalid measuring periods
26012 Axis %1 QEC: feed forward control not active
26014 Axis %1 machine data %2 invalid value
26015 Axis %1 machine data %2[%3] invalid value
26016 Axis %1 machine data %2 invalid value
26017 Axis %1 machine data %2[%3] invalid value
26018 Axis %1 setpoint output drive %2 used more than once
26019 Axis %1 encoder %2 measurement not possible with this controller module
26020 Axis %1 encoder %2 hardware fault %3 during encoder initialization
26022 Axis %1 encoder %2 measurement with simulated encoder not possible
26024 Axis %1 machine data %2 value changed
26025 Axis %1 machine data %2[%3] value changed
26030 Axis %1 encoder %2 absolute position lost
26031 Axis %1 configuration error master-slave
26032 Axis %1 master-slave not configured
26050 Axis %1 parameter set change from %2 to %3 not possible
26051 Channel %1 in block %2 unanticipated stop crossed in continuous path mode
26052 Channel %1 in block %2: path velocity too high for auxiliary function output
26070 Channel %1 axis %2 cannot be controlled by the PLC, max. number exceeded
26072 Channel %1 axis %2 cannot be controlled by the PLC
26074 Channel %1 switching off PLC control of axis %2 not allowed in the current state
26080 Channel %1 retraction position of axis %2 not programmed or invalid
26081 Channel %1 axis trigger of axis %2 was activated, but axis is not PLC- controlled
26100 Axis %1 drive %2 sign of life missing
26101 Axis %1 drive %2 communication failure
26102 Axis %1 drive %2 sign of life missing
26105 Drive of axis %1 not found
26106 Encoder %2 of axis %1 not found
26110 Independent drive stop/retract triggered
27000 Axis %1 is not safely referenced
27001 Axis %1 error in a monitoring channel, code %2, values: NCK %3, drive %4
27002 Axis %1 test stop is running
27003 Checksum error found: %1 %2
27004 Axis %1, difference safe input %2, NCK %3, drive %4
27005 Axis %1 error in data cross check: static actual value difference
27006 Axis %1 Test ext. pulse deletion running
27007 Axis %1 acceptance test mode is active
27008 Axis %1 SW limit switch deactivated
27010 Axis %1 tolerance for safe standstill exceeded
27011 Axis %1 safe velocity exceeded
27012 Axis %1 safe end position exceeded
27013 Axis %1 safe braking ramp exceeded
27020 Axis %1 stop E triggered
27021 Axis %1 stop D triggered
27022 Axis %1 stop C triggered
27023 Axis %1 stop B triggered
27024 Axis %1 stop A triggered
27030 Axis %1 function not supported on this 611D module
27031 Axis %1 limit value for safe velocity %2 at gear ratio %3 too large (max. %4)
27032 Axis %1 checksum error of safe monitoring. Confirmation and re-test required!
27033 Axis %1 parameterization of MD %2[%3] invalid
27034 Parameterization of MD %1 invalid
27090 Error in data cross check NCK-PLC, %1[%2], NCK: %3; %4 ALSI
27091 Error in data cross check NCK PLC, stop of %1
27092 Communication broken off during NCK PLC data cross check, error detected by %1
27093 Checksum error NCK-SPL, %1, %2, %3
27094 Write access to system variable %1 only allowed from NCK-SPL
27095 %1 SPL protection not activated
27096 SPL start not allowed
27100 At least one axis is not safely referenced
27101 Axis %1 difference in function safe operational stop, NCK: %2 drive: %3
27102 Axis %1 difference in function safe velocity %2, NCK: %3 drive: %4
27103 Axis %1 difference in function safe limit position %2, NCK: %3 drive: %4
27104 Axis %1 difference in function safe cam plus %2, NCK: %3 drive: %4
27105 Axis %1 difference in function safe cam minus %2, NCK: %3 drive: %4
27106 Axis %1 difference in function safe velocity nx, NCK: %2 drive: %3
27107 Axis %1 difference in function cam modulo monitoring, NCK: %2 drive: %3
27124 Stop A triggered at least in 1 axis
27200 PROFIsafe: cycle time %1 [ms] too long
27201 PROFIsafe: MD %1[%2]: bus segment %3 error
27202 PROFIsafe: MD %1[%2]: address %3 error
27203 PROFIsafe: MD %1[%2]: SPL assignment error
27204 PROFIsafe: double assignment MD %1[%2] – MD %3[%4]
27220 PROFIsafe: Number of NCK F modules (%1) <> number of DP modules (%2)
27221 PROFIsafe: NCK F module MD %1[%2] unknown
27222 PROFI safe: S7 F module PROFI safe address %1 unknown
27223 PROFIsafe: NCK F module MD %1[%2] is not a %3 module
27224 PROFIsafe: F module MD %1[%2] – MD %3[%4]: double assignment of PROFIsafe address
27225 PROFIsafe: slave %1, configuration error %2
27240 PROFIsafe: DP M not running up, DP info: %1
27241 PROFIsafe: DP M version different, NCK: %1, PLC: %2
27242 PROFIsafe: F module %1, %2 faulty
27250 PROFIsafe: configuration in DP M changed; error code %1 – %2
27251 PROFIsafe: F module %1, %2 reports error %3
27252 PROFIsafe: Slave %1, sign-of-life error
27253 PROFIsafe: communication fault F master component %1, error %2
27254 PROFIsafe: F module %1, error on channel %2; %3
27255 PROFIsafe: F module %1, general error
27256 PROFIsafe: Current cycle time %1 [ms] > parameterized cycle time
27299 PROFIsafe: Diagnosis %1 %2 %3 %4
28000 NCU link connection to all other NCUs of the link network has been aborted
28001 NCU link connection to the NCU %1 of the link network has been aborted
28002 Error on activation of machine data, NCU network-wide machine data were modified by NCU %1
28004 NCU link: NCU %1 of the link network is not on the bus
28005 NCU link: NCU %1 of the link network not running synchronously
28007 NCU link: conflict in configuration data of NCU %1
28008 NCU link: conflict in timer setting of NCU %1
28009 NCU link: conflict in bus parameters of NCU %1
28010 NCU link: the NCU %1 has not received a message
28011 IPO time insufficient for NCU link. Link cycle time: %1
28012 NCU link: synchronization cycle signal failure %1 times
28020 NCU link: too many link axes configured %1
28030 Serious alarm on NCU %1, axes in follow-up mode
28031 Serious alarm on NCU %1 not yet acknowledged, axes still in follow-up mode
28032 Emergency stop activated on NCU %1, axes in follow-up mode
28033 Emergency stop on NCU % 1, axes still in follow-up mode
29033 Channel %1 axis change of axis %2 not possible, PLC axis movement not yet completed
60000 Channel %1 block %2:
61000 Channel %1 block %2 no tool compensation active
61001 Channel %1 block %2 thread lead incorrect
61002 Channel %1 block %2 machining type wrongly defined
61003 Channel %1 block %2 no feed programmed in the cycle
61004 Channel %1 block %2 configuration geometry axis incorrect
61005 Channel %1 block %2 3rd geometry axis not present
61006 Channel %1 block %2 tool radius too large
61007 Channel %1 block %2 tool radius too small
61009 Channel %1 block %2 active tool number = 0
61010 Channel %1 block %2 finishing allowance too large
61011 Channel %1 block %2 scaling not allowed
61012 Channel %1 block %2 different scaling on the plane
61013 Channel %1 block %2 basic settings were changed, program cannot be executed
61101 Channel %1 block %2 reference plane incorrectly defined
61102 Channel %1 block %2 no spindle direction programmed
61103 Channel %1 block %2 number of drillings is zero
61104 Channel %1 block %2 contour violation of slots/long holes
61105 Channel %1 block %2 cutter radius too large
61106 Channel %1 block %2 number or distance of circular elements
61107 Channel %1 block %2 first drilling depth incorrectly defined
61108 Channel %1 block %2 illegal values for parameters _RAD1 and _DP1
61109 Channel %1 block %2 parameter _CDIR incorrectly defined
61110 Channel %1 block %2 finishing allowance at the base > depth infeed
61111 Channel %1 block %2 infeed width > tool diameter
61112 Channel %1 block %2 tool radius negative
61113 Channel %1 block %2 parameter _CRAD for corner radius too large
61114 Channel %1 block %2 machining direction G41/G42 incorrectly defined
61115 Channel %1 block %2 approach or retract mode (straight line/circle/plane/space) incorrectly defined
61116 Channel %1 block %2 approach or retraction path = 0
61117 Channel %1 block %2 active tool radius <= 0
61118 Channel %1 block %2 length or width = 0
61119 Channel %1 block %2 nominal or core diameter incorrectly programmed
61120 Channel %1 block %2 internal/external thread type not defined
61121 Channel %1 block %2 number of teeth per cutting edge missing
61122 Channel %1 block %2 safety clearance on the plane incorrectly defined
61124 Channel %1 block %2 infeed width is not programmed
61125 Channel %1 block %2 technology selection in parameter _TECHNO incorrectly defined
61126 Channel %1 block %2 thread length too short
61127 Channel %1 block %2 transmission ratio of tapping axis incorrectly defined (machine data)
61128 Channel %1 block %2 dipping angle = 0 for dipping with oscillation or helix
61180 Channel %1 block %2 no name assigned to swivel data block, although MD $MN_MM_NUM_TOOL_CARRIER > 1
61181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality)
61182 Channel %1 block %2 name of swivel data block unknown
61183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0… 2
61184 Channel %1 block %2 no solution possible with current input angle values
61185 Channel %1 block %2 no or incorrect (min > max) rotary axis angle ranges assigned
61186 Channel %1 block %2 rotary axis vectors invalid –> Check installation and start-up of the swivel cycle CYCLE800
61188 Channel %1 block %2 no axis name for the 1st axis assigned -> Check installation and start-up of the swivel cycle CYCLE800
61200 Channel %1 block %2 too many elements in the machining block
61201 Channel %1 block %2 wrong sequence in the machining block
61202 Channel %1 block %2 no technology cycle
61203 Channel %1 block %2 no positioning cycle
61204 Channel %1 block %2 unknown technology cycle
61205 Channel %1 block %2 unknown positioning cycle
61210 Channel %1 block %2 block search element not found
61211 Channel %1 block %2 absolute reference missing
61212 Channel %1 block %2 wrong tool type
61213 Channel %1 block %2 circle radius too small
61214 Channel %1 block %2 no lead programmed
61215 Channel %1 block %2 raw dimension incorrectly programmed
61216 Channel %1 block %2 feed/tooth only possible with milling tools
61217 Channel %1 block %2 cutting speed for tool radius 0 programmed
61218 Channel %1 block %2 feed/tooth programmed, but number of teeth is zero
61222 Channel %1 block %2 plane infeed greater than the tool diameter
61223 Channel %1 block %2 approach path too short
61224 Channel %1 block %2 retract path too short
61225 Channel %1 block %2 swivel data block unknown
61226 Channel %1 block %2 swivel head cannot be exchanged
61230 Channel %1 block %2 tool probe diameter too small
61231 Channel %1 block %2 ShopMill program %3 cannot be executed, as it has not been tested by ShopMill
61232 Channel %1 block %2 loading of magazine tool not possible
61233 Channel %1 block %2: Thread inclination incorrectly defined
61234 Channel %1 block %2 ShopMill subroutine %4 cannot be executed, as it has not been tested by ShopMill
61235 Channel %1 block %2: ShopTurn program %4 cannot be executed, as it has not been tested by ShopTurn.
61236 Channel %1 block %2: ShopTurn subroutine %4 cannot be executed, as it has not been tested by ShopTurn.
61237 Channel %1 block %2: Retraction direction unknown. Manually retract tool!
61238 Channel %1 block %2: Machining direction unknown.
61239 Channel %1 block %2: Tool change point lies in the retraction area!
61240 Channel %1 block %2: Wrong feed type
61241 Channel %1 block %2: No retraction plane defined for this machining direction.
61242 Channel %1 block %2: Wrong machining direction
61243 Channel %1 block %2: Correct tool change point, tool tip is in retraction area!
61244 Channel %1 block %2: Thread lead change results in an undefined thread
61246 Channel %1 block %2: Safety clearance too small
61247 Channel %1 block %2: Blank radius too small
61248 Channel %1 block %2: Infeed too small
61249 Channel %1 block %2: Number of edges too small
61250 Channel %1 block %2: Key width/Edge length too small
61251 Channel %1 block %2: Key width/Edge length too large
61252 Channel %1 block %2: Chamfer/Radius too large
61253 Channel %1 block %2: No finishing allowance programmed
61254 Channel %1 block %2: Error when traversing to fixed stop
61255 Channel %1 block %2: Cut-off error: Tool breakage?
61301 Channel %1 block %2 measuring probe does not switch
61302 Channel %1 block %2 measuring probe collision
61303 Channel %1 block %2 safe area exceeded
61308 Channel %1 block %2 check measuring distance 2a
61309 Channel %1 block %2 check measuring probe type
61310 Channel %1 block %2 scale factor is active
61311 Channel %1 block %2 no D number is active
61316 Channel %1 block %2 center point and radius cannot be determined.
61332 Channel %1 block %2 change tool tip position
61338 Channel %1 block %2 positioning velocity is zero
61601 Channel %1 block %2 finished-part diameter too small
61602 Channel %1 block %2 tool width incorrectly defined
61603 Channel %1 block %2 groove form incorrectly defined
61604 Channel %1 block %2 active tool violates programmed contour
61605 Channel %1 block %2 contour incorrectly programmed
61606 Channel %1 block %2 contour processing error
61607 Channel %1 block %2 starting point incorrectly programmed
61608 Channel %1 block %2 wrong cutting edge position programmed
61609 Channel %1 block %2 form incorrectly defined
61610 Channel %1 block %2 no infeed depth programmed
61611 Channel %1 block %2 no intersection point found
61612 Channel %1 block %2 thread axis cutting not possible
61613 Channel %1 block %2 undercut position incorrectly defined
61800 Channel %1 block %2: External CNC system missing
61801 Channel %1 block %2: Wrong G code selected
61802 Channel %1 block %2: Wrong axis type
61803 Channel %1 block %2 programmed axis not present
61804 Channel %1 block %2: Progr. position exceeds reference point
61805 Channel %1 block %2: The value is absolutely and incrementally programmed
61806 Channel %1 block %2: Incorrect axis assignment
61807 Channel %1 block %2 wrong spindle direction programmed (active)
61808 Channel %1 block %2: The final drilling depth or individual drilling depth is missing
61809 Channel %1 block %2: Impermissible drilling position
61810 Channel %1 block %2: ISO-G code not possible
61811 Channel %1 block %2: Impermissible ISO axis name
61812 Channel %1 block %2: Value(s) in the external cycle call incorrectly defined
61813 Channel %1 block %2: GUD value incorrectly defined
61814 Channel %1 block %2: Polar coordinates not possible with cycle
61815 Channel %1 block %2: G40 not active
61816 Channel %1 block %2: axes are not at the reference point
61817 Channel %1 block %2: The axis coordinates are within the protection zone
61818 Channel %1 block %2: The axis area limit values are identical
62000 Channel %1 block %2:
62100 Channel %1 block %2 no drilling cycle active
62101 Channel %1 block %2: Incorrect cutting direction – G3 is generated
62103 Channel %1 block %2: The finishing allowance is not programmed
62105 Channel %1 block %2 number of columns or lines is zero
62180 Channel %1 block %2 no name assigned to swivel data block although machine data $MN_MM_NUM_TOOL_CARRIER > 1
62181 Channel %1 block %2 NCK software version unsufficient (missing TOOLCARRIER functionality)
62182 Channel %1 block %2: Load swivel head
62183 Channel %1 block %2 retraction mode GUD7 _TC_FR beyond value range 0…2
62184 Channel %1 block %2 no solution possible with current input angle values
62185 Channel %1 block %2 no end stop assigned to rotary axes
62186 Channel %1 block %2 illegal rotary axis vectors
62187 Channel %1 block %2 name of swivel data block unknown
62200 Channel %1 block %2: Start spindle
63000 Channel %1 block %2:
65000 Channel %1 block %2:
66000 Channel %1 block %2:
67000 Channel %1 block %2:
68000 Channel %1 block %2:
70000 Compile cycle alarm
75000 OEM alarm
75005 Channel %1 block %2 CLC: General programming error
75010 Channel %1 block %2 CLC_LIM value exceeds MD limit
75015 Channel %1 block %2 CLC(0) with active TOC
75016 Channel %1 block %2 CLC: orientation changed for TRAFOOF
75020 Channel %1 CLC position offset at lower limit %2
75021 Channel %1 CLC position offset at upper limit %2
75025 Channel %1 CLC stopped because sensor head has been touched
75050 Channel %1 wrong MD configuration, error code %2
75051 Channel %1 CC_COPON CC_COPOFF error code %2
75060 Channel %1 tolerance window exceeded axis %2
75061 Channel %1 coupling active axis %2
75062 Channel %1 axes not in standstill axis %2
75070 Channel %1 wrong machine data for collision protection %2
75071 Channel %1 collision monitoring axis %2
75100 Too many analog axes configured
75110 Axis %1 reached drift limit
75200 Channel %1 wrong MD configuration, %2 incorrect
75210 Channel %1 number of axes/axis assignment inconsistent
75250 Channel %1 tool parameters incorrect
75255 Channel %1 working area error
75260 Channel %1 block %2 tool parameters incorrect
75265 Channel %1 block %2 working area error
75270 Channel %1 tool parameters incorrect
75275 Channel %1 block %2 working area error
75451 Error with definition of setpoint switchover
75452 Axis %1 setpoint switchover not possible in the current state
75500 Channel %1 wrong configuration
75600 Channel %1 retrace support: wrong MD configuration. Error code %2
75601 Channel %1 block %2 invalid parameter in CC_PREPRE()
75605 Channel %1 retrace support: internal error, error code %2
75606 Channel %1 retraceable contour was shortened
75607 Channel %1 resynchronisation not possible

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Источник

1 Alarms

No. 109

Explanation

Not allowed if

Remedy

No. 115

Explanation

Not allowed if

Remedy

No. 116

Explanation

Not allowed if

Remedy

No. 117

Explanation

Not allowed if

Remedy

No. 118

Explanation

Not allowed if

Remedy

1.4

Error code

Error text

Extension 1

Extension 2

Explanation

Remedy

Error code

Error text

Extension 1

1-678

Deactivate: Axis is now controlled by the PLC (VDI signal).

The axis is not controlled by the PLC. Not for all axis types at present.

—

The event is triggered by the positive PLC edge of the signal «Repos-Mode-Edge».

The channel is active (program running, block search, loading machine data).

> Abort the program with the Reset key or stop the program (not with block search, load-

ing machine data).

Activate tool-management commands (Ch. VDI signal).

The NCK channel is in a state other than «ready».

> Abort the program or process with the Reset key or wait for end of program.

Deactivate tool-management commands (Ch. VDI signal).

The NCK channel is in a state other than «ready».

> Abort the program or process with the Reset key or wait for end of program.

Selection of desired safety limitations (SGE) (always allowed).

—

After the error codes 1 listed below, an error code 2 may be specified. This must be inter-

preted as the hexadecimal number of the terminal block/module.

0001H

Error in P:-RAM

—

Incorrect address

When the program memory was being tested during power-up, it was detected that the

written bitmap could not be read back.

Cause: Hardware error on control module.

Error only occurs with drive software V1.x (EPROM version). The error has been replaced

by system errors F034 and F035 in subsequent download versions.

Replace the control module.

0002H

Error in X: or Y:-RAM

—

SINUMERIK 840D/840Di/810D Diagnostics Guide (DA), 10.04 Edition

03.04

Новая система ЧПУ SINUMERIK 840D sl является модульной, открытой, гибкой, и унифицированной системой управления. Она предоставляет системную базу с функциями практически для любых технологий и станков.

Встроенная в приводную систему SINAMICS S120 и дополненная системой автоматизации SIMATIC S7-300 СЧПУ SINUMERIK 840D sl образует новую полностью цифровую систему, которая лучше всего подходит к использованию в среднем и высшем диапазоне рабочих характеристик.

Область применения

SINUMERIK 840D sl может использоваться для токарной, фрезерной обработки, сверления, шлифования, лазерной обработки, вырубки, штамповки, в производстве инструментов и форм, для задач высокоскоростного резания, для обработки дерева и стекла, для погрузочно-разгрузочных работ, на автоматических линиях и делительно-поворотных станках, в массовом и единичном производстве.

SINUMERIK 840DE sl существует в экспортном варианте для использования в странах, на вывоз в которые необходимо разрешение.

Характеристики

SINUMERIK 840D sl — это цифровая система ЧПУ для средних и сложных задач.

Максимальные рабочие характеристики и гибкость, особенно для сложных многоосевых систем.

Одинаковая открытость, начиная с эксплуатации и заканчивая ядром ЧПУ.

Интегральные сертифицированные функции безопасности для человека и станка: SINUMERIK Safety Integrated.

Проверенное операционное и программирующее ПО, такое как ShopMill или ShopTurn и продукты Motion Control Information System (MCIS) для производства.

Конструкция

SINUMERIK 840D sl объединяет ЧПУ, HMI, PLC, задачи регулирования по замкнутому циклу и коммуникации в одном SINUMERIK NCU (NCU 710.1/NCU 720.1/NCU 730.1). Программное обеспечение, необходимое для эксплуатации, программирования и визуализации, уже интегрировано в программное обеспечение NCU, поэтому оно выполняется на высокопроизводительном мультипроцессорном модуле NCU.

Для повышения рабочих характеристик можно использовать промышленный компьютер SINUMERIK PCU 50.3. На одном NCU/PCU можно использовать до 4 распределенных панелей оператора. Панель оператора может быть установлена как «тонкий клиент» на расстоянии до 100 м (328 футов).

Высокопроизводительный мультипроцессорный модуль NCU может быть установлен слева от сетевого модуля SINAMICS S120. При необходимости NCU может быть установлен отдельно на расстоянии до 100 м (328 футов). Для подключения используются кабели MOTION-CONNECT DRIVE-CLiQ от Siemens.

Функции

Возможность расширения аппаратного и программного обеспечения — как в ЧПУ, так и в области управления — обеспечивает исключительные условия для использования SINUMERIK 840D sl во многих областях. Начиная с простых задач позиционирования и заканчивая сложными многоосевыми системами. Мы предлагаем разные типы NCU для Ваших задач обработки.

С SINUMERIK 840D sl с NCU 710.1 доступно максимум 6 осей. На NCU 720.1 и NCU 730.1 количество осей и/или производительность СЧПУ может быть увеличена до 31 оси. NCU 730.1 рекомендуется использовать для максимальной динамики и точности в производстве форм или в области высокоскоростного резания. С помощью пакета фрезерной обработки можно просто и удобно решить такие задачи обработки, как фрезерование поверхностей произвольной формы.

Включены следующие функции:

Благодаря открытости HMI, ЧПУ и PLC пользователи могут применять свои специфичные профессиональные знания. SINUMERIK 840D sl обеспечивает открытость вплоть до ядра ЧПУ. Такая открытая архитектура и высокие вычислительные возможности системы SINUMERIK 840D sl означают, что функции СЧПУ могут быть гибко, быстро и недорого адаптированы к любой инновационной кинематике станков. Дополнительные функции, специфичные для конкретной технологии, могут быть позже загружены в качестве циклов компиляции.

С SINUMERIK 840D sl доступны интегрированные, сертифицированные функции безопасности SINUMERIK Safety Integrated. Постоянная и очень эффективная защита персонала и станков достигается простым, экономичным и практичным способом.

Источники:

https://sitek-group. com/by/destinations/premium-class/sinumerik-840d-sl/

Источник