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The Sodick AQ535L machine is throwing an error and I can’t figure out how to fix it. It is H00207: Tension control equipment is abnormal. Press ENT to continue. Press OFF to stop. I’ve pressed ENT, and even rebooted the system and it still throws the error. I can move the X, Y, and Z however, it just won’t cut. Any ideas on how to fix it? Thanks!
Небольшие вопросы по fanuc и не только
Автор:
mannul · Опубликовано: 16 часов назад
G05.1 Q1 R1 — грубая высокоскоростная обработка, подача на углах не меняется, углы срезаются, контур не соответствует заданному.
G05.1 Q1 R5 — высокоскоростная обработка, баланс скорость-качество, замедление на углах, углы по прежнему может срезать.
G05.1 Q1 R10 — точная высокоскоростная обработка, значительное замедление на углах, углы не срезаются, контур соответсвует заданному в пределах точности станка.
G05.1 Q0 — выключение.
Привет мастерам. Ну проблема в названии темы. Перестал работать чистовой проход (в частности 3-ий) на эрозионном станке sodick AL-серии. Причем 1 и 2ой проходы работают нормально а на 3ем пишет ошибку короткого замыкания (short-back или что-то в этом роде) перезагрузки не помогают.
Без заготовки, в режимах 9ХХ (при погружной обработке) тоже не работает (именно 3-ий проход);
Бывает, что в таких же условиях (на следующий день) режим 900 работает, но с медленной скоростью (1мм и меньше), соответственно размеры не выходят;
Если снизить параметр SV на 3-ем проходе — работает (т.е. нормально работают и 3-ий, и последующие проходы) (и с заготовкой тоже);
В режиме spray, без заготовки — работает.
Сопротивление воды в норме, шлейфы целые.
После выходных, опять все заработало нормально (прям мистика, блин).
Может кто-нибудь сталкивался, подскажет в чем может быть дело.
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#1
Hello every one,
I apologize in advance for my English, I am French.
I am a trainee in a company in the US and we use an EDM machine for really basic cutting. Most of the time, it is only to cut square patterns on parts.
However, I’ve had a big issue with the Z axis lately. After starting the EDM one morning, I was completely unable to move any axis. Every time I jogged just a hair X, Y or Z, I got «E164 — Machine over moved. Release from heat switch.»
I found a post on this forum http://www.practicalmachinist.com/vb/edm-machining/sodick-a320f-issue-e164-204598/ but to restart the machine after waiting a few minutes did not work.
Seeking a way to go around this problem, I found that switching OFF the «Heat» parameter in «SET», «AXIS» and «Z_AXIS» makes me able to move X and Y. But Z is still down. Numerical values on the screen are moving when I jog Z, but not the axis itself.
It has been a while that I am on this problem and no way to find a solution … I can cut samples as long as my sample is not too thick …
I hope someone is gonna be able to help me out with this issue 
Thank you !
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#2
Keep trying to restart, I think you will eventually get it to go(let it sit for a few minutes in between startups). We used to turn the machines off only when needed, mainly after a power outage. This might seem ridiculous but I have worked at numerous wire shops and all have had a certain amount of problems restarting machines. Each one of these shops had at least one machine that required multiple startups, and all shops ran different brands of machines. The last shop it was the AP500!
Good luck
M.
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#3
Hi Clement:
The «Heat» alarm is one I encountered when I had my Sodick A320 if I accidentally tried to move an axis before the boot sequence was complete, or if I leaned on the table or the upper head too hard during a bootup.
A shutdown, wait 5 minutes and reboot should clear the alarm and allow you to re-home and run the machine.
From the manual for the A320:
«E164 Machine overmoved, release from the heat switch. — There is an overload on theservo motors or the machine’s power button was OFF while the jog keys were pressed.
You will have to source OFF for 5 minutes and reboot to eliminate the alarm. Press the
ACK key and press the power off button and the source off key, then wait 5 minutes and
follow the power up instructions on page 14-1.»
If it won’t work after this procedure, the person to ask for help is Larry Wetmore from Wetmore EDM Services in Temecula CA.
I don’t have his contact information handy, but a quick Google search should get you there.
Larry was a Sodick service engineer for a very long time and is a really pleasant, decent gentleman besides.
He knows Sodick machines very very well and still supports them.
Tell him Marcus sent you his way.
Cheers
Marcus
Implant Mechanix – Design & Innovation — home
Vancouver Wire EDM — Wire EDM Machining
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| Electrode Diameter (φmm) |
Wire Guide Diameter | SAPPHIRE | DIAMOND | |||
| (φmm) | (φin) | Ref# | Order No. | Ref# | Order No. | |
| 0.03 | 0.035 | 0.0014 | 0205231 | 3087864 | 0200127 | 0200127 |
| 0.040 | 0.0016 | 0200123 | 3081993 | 0200128 | 3080632 | |
| 0.04 | 0.045 | 0.0018 | 0205550 | 0205550 | — | — |
| 0.050 | 0.0020 | 0200101 | 3080202 | 0200131 | 3080231 | |
| 0.05 | 0.055 | 0.0022 | 0205269 | 3080203 | 0200130 | 3080511 |
| 0.060 | 0.0024 | 0200102 | 3080204 | 0200132 | 3080232 | |
| 0.06 | 0.065 | 0.0026 | 0205551 | 0205551 | — | — |
| 0.070 | 0.0028 | 0200103 | 3080205 | 0200133 | 3080233 | |
| 0.07 | 0.075 | 0.0030 | 0205552 | 0205552 | — | — |
| 0.080 | 0.0031 | 0204281 | 3080206 | 0200150 | 3083135 | |
| 0.08 | 0.085 | 0.0033 | 0205553 | 0205553 | — | — |
| 0.090 | 0.0035 | 0200118 | 3080207 | 0204468 | 3080234 | |
| 0.10 | 0.105 | 0.0041 | 0200104 | 3080209 | 0200134 | 3080236 |
| 0.110 | 0.0043 | 0205662 | 3080210 | 0200135 | 3080237 | |
| 0.120 | 0.0047 | 0205663 | 3080211 | 0200136 | 3080238 | |
| 0.15 | 0.155 | 0.0061 | 0200120 | 0200120 | 0200129 | 3080512 |
| 0.160 | 0.0063 | 0205668 | 3080213 | 0200137 | 3080240 | |
| 0.170 | 0.0067 | 0205669 | 3080214 | 0200138 | 3080241 | |
| 0.20 | 0.205 | 0.0081 | 0205670 | 3080218 | 0200139 | 3080243 |
| 0.210 | 0.0083 | 0205671 | 3080219 | 0200140 | 3080244 | |
| 0.220 | 0.0087 | 0204689 | 3080220 | 0200141 | 3080245 | |
| 0.25 | 0.255 | 0.0100 | 0205406 | 3080222 | 0200142 | 3080247 |
| 0.260 | 0.0102 | 0205407 | 3080223 | 0200143 | 3080248 | |
| 0.270 | 0.0106 | 0204690 | 3080224 | 0200144 | 3080249 | |
| 0.30 | 0.305 | 0.0120 | 0205408 | 3087700 | 0204302 | 3087704 |
| 0.310 | 0.0122 | 0205409 | 3080225 | 0200145 | 3080250 | |
| 0.320 | 0.0126 | 0205410 | 3080226 | 0200146 | 3080251 | |
| For AWT | 0.400 | 0.0157 | 0200116 | 3080229 | — | — |
| 0.600 | 0.0236 | 0204702 | 3085043 | — | — |
For Large Taper 7° and 15°
| Electrode Diameter (φmm) |
Wire Guide Diameter | 7° Taper | 15° Taper | |||
| (φmm) | (φin) | Ref# | Order No. | Ref# | Order No. | |
| 0.20 | 0.220 | 0.0087 | 0200158 | 3080265 | 0204120 | 3080259 |
| 0.25 | 0.270 | 0.0106 | — | — | 0204616 | 3080258 |
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Product No.
| Electrode Diameter (φmm) |
Wire Guide Diameter | Semi-Long | Long | |||
| (φmm) | (φin) | Ref# | Order No. | Ref# | Order No. | |
| 0.03 | 0.035 | 0.0014 | 0205280 | 0205280 | 0204676 | 3081576 |
| 0.040 | 0.0016 | 0204323 | 3081770 | 0204180 | 3080192 | |
| 0.04 | 0.045 | 0.0018 | 0205554 | 0205554 | 0204941 | 3080193 |
| 0.050 | 0.0020 | 0204305 | 3082201 | 0200853 | 3080194 | |
| 0.05 | 0.055 | 0.0022 | 0205555 | 0205555 | 0204499 | 3081498 |
| 0.060 | 0.0024 | 0205393 | 3081699 | 0200163 | 3080760 | |
| 0.06 | 0.065 | 0.0026 | 0205556 | 0205556 | 0205572 | 0205572 |
| 0.070 | 0.0028 | 0205557 | 0205557 | 0204112 | 3080196 | |
| 0.07 | 0.075 | 0.0030 | 0205558 | 3083516 | 0204479 | 0204479 |
| 0.080 | 0.0031 | 0205559 | 3082623 | 0204328 | 3080200 | |
| 0.08 | 0.085 | 0.0033 | 0205560 | 0205560 | 0205573 | 0205573 |
| 0.090 | 0.0035 | 0205561 | 3083351 | 0205574 | 3083352 | |
| 0.10 | 0.105 | 0.0041 | 0204327 | 3082413 | 0204040 | 3081542 |
| 0.110 | 0.0043 | 0204014 | 3081698 | 0200850 | 3080761 | |
| 0.120 | 0.0047 | 0205562 | 0205562 | 0205575 | 3080197 | |
| 0.15 | 0.155 | 0.0061 | 0205563 | 3083784 | 0205576 | 0205576 |
| 0.160 | 0.0063 | 0204015 | 3081697 | 0200854 | 3080762 | |
| 0.170 | 0.0067 | 0205564 | 0205564 | 0205577 | 3080198 | |
| 0.20 | 0.205 | 0.0081 | 0204505 | 3082414 | 0205578 | 3081470 |
| 0.210 | 0.0083 | 0204249 | 3081696 | 0200855 | 3080763 | |
| 0.220 | 0.0087 | 0205565 | 3081695 | 0205579 | 3080195 | |
| 0.25 | 0.255 | 0.0100 | 0205566 | 0205566 | 0205580 | 0205580 |
| 0.260 | 0.0102 | 0205567 | 0205567 | 0205581 | 3080199 | |
| 0.270 | 0.0106 | 0205568 | 0205568 | 0204958 | 0204958 | |
| 0.30 | 0.305 | 0.0120 | 0205569 | 0205569 | 0205582 | 0205582 |
| 0.310 | 0.0122 | 0205570 | 0205570 | 0205583 | 0205583 | |
| 0.320 | 0.0126 | 0205571 | 0205571 | 0205584 | 0205584 |
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Product No.
| Electrode Diameter (φmm) |
Wire Guide Diameter | Ref# | Order No. | |
| (φmm) | (φin) | |||
| 0.10 | 0.110 | 0.0043 | 0206155 | 3110253 |
| 0.15 | 0.155 | 0.0061 | 0203156 | 3110259 |
| 0.160 | 0.0063 | 0206157 | 3110545 | |
| 0.20 | 0.205 | 0.0081 | 0206158 | 3110058 |
| 0.210 | 0.0083 | 0206159 | 3110546 | |
| 0.25 | 0.255 | 0.0100 | 0206160 | 3110291 |
| 0.260 | 0.0102 | 0206161 | 3110547 | |
| 0.30 | 0.310 | 0.0122 | 0206163 | 3110067 |
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- DICE GUIDE for AL machines.
- Improvement of processing reproducibility and stability.
Product No.
| Wire Guide Diameter (φmm) |
Order No. | Product Name |
| 0.04 | J25270A | DICE AQ-1U (T) 0.04φ |
| 0.06 | J25272A | DICE AQ-1U (T) 0.06φ |
| 0.08 | J25274A | DICE AQ-1U (T) 0.08φ |
| 0.105 | J17101A | DICE AQ-1U (T) 0.105φ |
| 0.110 | J17102A | DICE AQ-1U (T) 0.110φ |
| 0.155 | J17104A | DICE AQ-1U (T) 0.155φ |
| 0.160 | J17105A | DICE AQ-1U (T) 0.160φ |
| 0.205 | J17107A | DICE AQ-1U (T) 0.205φ |
| 0.210 | J17108A | DICE AQ-1U (T) 0.210φ |
| 0.255 | J17110A | DICE AQ-1U (T) 0.255φ |
| 0.260 | J17111A | DICE AQ-1U (T) 0.260φ |
| 0.310 | J17114A | DICE AQ-1U (T) 0.310φ |
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Product No.
| Electrode Diameter (φmm) |
Wire Guide Diameter | Ref# | Order No. | |
| (φmm) | (φin) | |||
| 0.20 | 0.205 | 0.0081 | 0205727 | 3089087 |
| 0.210 | 0.0083 | 0205728 | 3089086 | |
| 0.220 | 0.0087 | 0205646 | 3088898 | |
| 0.25 | 0.255 | 0.0100 | 0205746 | 3089093 |
| 0.260 | 0.0102 | 0205747 | 3089092 | |
| 0.270 | 0.0106 | 0205647 | 3088913 | |
| 0.30 | 0.305 | 0.0120 | 0205748 | 3089096 |
| 0.310 | 0.0122 | 0205749 | 3089095 | |
| 0.320 | 0.0126 | 0205750 | 3089094 |
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Product No.
| Ref# | Product Name | Specification | Order No. |
| 0204074 | WIRE GUIDE C | SAPPHIRE | 3080065 |
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Product No.
| Ref# | Product Name | Specification | Order No. |
| 0204677 | WIRE GUIDE C1 | 90-1 | 3082269 |
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Product No.
| Ref# | Product Name | Specification | Order No. |
| 0200197 | WIRE GUIDE D | 86-1 (UPPER) | 3080069 |