Still exv 12 коды ошибок

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  Original instructions Electric pallet truck ECU 15C 0138 1133 801 16 01 EN — 11/2018…
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  Preface Address of manufacturer and contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de Made in China Rules for the operating company of industrial trucks In addition to these operating instructions,…
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  Preface Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 1133 801 16 01 EN — 11/2018…

• Page 5: Table Of Contents

  Table of contents Introduction Your industrial truck ……….. 2 General .

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  Table of contents Safety tests …………27 Regular safety inspection of the truck .
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  Table of contents Daily inspection ……….. . . 54 Servicing and maintenance personnel training and qualification .

• Page 9: Introduction

  Introduction…

• Page 10: Your Industrial Truck

  Introduction Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

• Page 11: Ce Labelling

  Introduction Your industrial truck CE labelling The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. This is confirmed by the issued EC declaration of conformity. The CE labelling is attached to the nameplate.

• Page 12: Ec Declaration Of Conformity

  Introduction Information about documentation EC declaration of conformity Declaration STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare that the machine according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC…

• Page 13: Copyright And Property Rights

  Introduction Information about documentation proper maintenance of the truck in all possible If the operating instructions are lost, the oper- variants at the time of printing. Special de- ator must immediately request a replacement signs to meet customer requirements are doc- from the manufacturer.

• Page 14: Explanation Of Symbols Used

  Introduction Information about documentation Explanation of symbols used DANGER Compulsory procedure that must be followed to avoid danger to life or physical harm. WARNING Compulsory procedure that must followed to avoid injury. CAUTION Compulsory procedure that must be followed to avoid material damage and/or destruction.

• Page 15: Date Of Edition And Latest Update Of This Manual

  Introduction Information about documentation Date of edition and latest update of this manual The publication date of these operating instructions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore reserves the right to implement changes and to accept no claims concerning the information provided in this manual.

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  Introduction Information about documentation Abbrevi- Meaning Explanation ation European standard European Federation of Materials Han- Fédération Européene de la Manutention dling and Storage Equipment Maximum power maximum Force German authority for monitoring/issuing regulations for worker protection, environ- Gewerbeaufsichtsamt mental protection, and consumer protec- tion Transfer of data packets in wireless GPRS…

• Page 17: Defining Directions

  Introduction Information about documentation Abbrevi- Meaning Explanation ation Verein Deutscher Ingenieure German technical/scientific association Verband Deutscher Maschinen- und German Mechanical Engineering Industry VDMA Anlagenbau e.V. Association WLAN Wireless LAN Wireless local area network Defining directions The truck’s directions define as the forwards (1), backwards (4), right(2) and left(3).

• Page 18: Environmental Considerations

  We recommend working with a waste mana- gement company for disposal purposes. Technical description The ECU 15C electric pallet trucks are de- In addition, the polyurethane hoods offer signed to handle pallets with a maximum excellent stability and shock resistance and weight of 1500 kg.

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  Introduction Technical description Steering Jerk-free start-up and acceleration to maxi- mum speed. Extremely smooth steering makes for easier manoeuvring in tight spaces. Simply release or reverse the accelerator to brake. A gas spring immediately returns the tiller to the vertical position on its release. During start-up on a gradient, drive is imme- diately activated to avoid any uncontrolled reversing.

• Page 20: Use Of The Truck

  Introduction Use of the truck Use of the truck Intended use of the trucks CAUTION This machine was designed for the transport and storage on racks (pallet stackers only) of loads packed on pallets or in industrial containers de- signed for this purpose. The dimensions and capacity of the pallet or contai- ner must be adapted to the load being transported and must ensure stability.

• Page 21: Unauthorised Use

  Introduction Use of the truck Unauthorised use Any danger caused as a result of unauthorised The forklift truck should not be used in areas use becomes the responsibility of the operator where there is a risk of fire, explosion or or driver and not that of the manufacturer.

• Page 22: Residual Risks

  Introduction Residual risks Residual risks Residual dangers, residual risks Despite all operational precautions and • Falling, tripping etc. when moving on the compliance with standards and rules, the industrial truck, especially in the wet, with possibility of additional risks when using the leaking consumables or icy surfaces.

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  Introduction Residual risks 1133 801 16 01 EN — 11/2018…

• Page 24: Overview Of Hazards And Countermeasures

  Introduction Residual risks Overview of hazards and counter- measures NOTE This table is intended to help evaluate the hazards in your facility and applies to all drive types. It does not claim to be complete. – Observe the national regulations for the country in which the truck is being used.
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  Introduction Residual risks Hazard Measure Check note Notes √ Complete — Not applicable Impermissible usage Issuing of operating German Ordinance on (improper usage) instructions Industrial Safety and Health (BetrSichV) and German Health and labour protection law (ArbSchG) Written notice of German Ordinance on instruction to driver Industrial Safety and…
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  Introduction Residual risks Hazard Measure Check note Notes √ Complete — Not applicable When charging the Note the German Association for traction battery Ordinance on Electrical, Electronic Industrial Safety and and Information Health (BetrSichV), Technologies (VDE) the operating regulation 0510: In instructions and the particular German Engineering…

• Page 27: Danger To Employees

  Introduction Residual risks Danger to employees The operating company must identify and The results must be published. In the case evaluate the dangers involved in using the of truck deployment involving similar hazard truck. It must also establish which occupa- situations it is permitted to summarise the tional health and safety measures are required results.

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  Introduction Residual risks 1133 801 16 01 EN — 11/2018…

• Page 29: Safety

  Safety…

• Page 30: Definition Of Terms Used For Responsible Persons

  Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal The operating company must ensure that person or group who operates the truck or on all users read and understand the safety whose authority the truck is used.

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  Safety Definition of terms used for responsible persons Prohibition of use by unauthorised persons The driver is responsible for the truck during working hours. He must not allow unautho- rised persons to operate the truck. When leaving the truck, the driver must secure it against unauthorised use.

• Page 32: Basic Principles For Safe Operation

  Original parts, attachments and accessories attachment parts and accessories supplied are specially designed for this truck. We by other companies have not been tested or draw your attention to the fact that parts, approved by STILL. 1133 801 16 01 EN — 11/2018…

• Page 33: Damage, Faults

  Safety Basic principles for safe operation CAUTION The installation or use of such products may have a negative impact on the design of the truck and thus impair active or passive driving safety. We recommend that you obtain approval from the manufacturer and, if applicable, from the relevant regulatory authorities before installing such parts.

• Page 34: Vibrations

  Safety Basic principles for safe operation Vibrations Vibrations to which the hands and arms CAUTION are exposed The value expressed above can be used to com- pare forklift trucks of the same category. It cannot The following value is valid for all truck models: be used to determine the operator’s daily expo- •…

• Page 35: Safety Tests

  Safety inspection based on time and extraordinary incidents The operating company (see chapter entitled «Definition of responsible persons») must STILL GmbH Hamburg ensure that the truck is checked by a specialist at least once a year or after noteworthy Regelmäßige Prüfung incidents.

• Page 36: Electrical Insulation Testing

  Safety Safety tests Electrical insulation testing The truck’s electrical insulation must have by the nominal voltage of the truck circuit, sufficient insulation resistance. Insulation between the parts under voltage and the truck resistance must be tested in accordance with chassis. EN 1175–1 and ISO 20898 at least once a Contact the After-Sales Service.

• Page 37: Safety Regulations For Handling Consumables

  Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables WARNING Refer to the maintenance data table for the permissible substances necessary for Consumables can be dangerous. operation. It is necessary to follow the safety regulations when handling these substances.

• Page 38: Hydraulic Fluid

  Safety Safety regulations for handling consumables Hydraulic fluid WARNING Hydraulic fluid is a water-polluting substance! During operation of the forklift truck, Always store hydraulic fluid in containers hydraulic fluids are pressurised and complying with the regulations. are hazardous to your health. Avoid spilling.

• Page 39: Disposal Of Consumables

  Safety Safety devices – Dispose of used battery acid in line with the applicable regulations. Disposal of consumables • Any spillage of fluids such as hydraulic oil, ENVIRONMENT NOTE brake fluid or gear lubricant oil must be Materials that have to be disposed of following immediately soaked up with an oil-binding maintenance, repair and cleaning must be agent.

• Page 40: Emc — Electromagnetic Compatibility

  Safety EMC – Electromagnetic compatibility EMC – Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key An EMC test thus firstly measures the electro- quality feature of the truck. magnetic interference emitted by the truck and secondly checks it for sufficient resistance to EMC involves electromagnetic interference with reference •…

• Page 41: General Views

  General views…

• Page 42: Description Of The Pallet Truck

  General views Description of the pallet truck Description of the pallet truck Overview of the main components Tiller Traction motor cover Battery discharge indicator Hydraulic cylinder Emergency switch Drive wheel Main cover Castors Fork Safety (belly) button Load roller Butterfly-switch (MT15) / Joystick (MT15s) Battery charging cable 1133 801 16 01 EN — 11/2018…

• Page 43: Description Of The Safety Devices And Warning Labels

  General views Description of the pallet truck Description of the safety devices and warning labels The truck has an emergency switch (3) which stops all lifting-, lowering-, driving- functions and engages the fail safe electromagnetic brake when it is pushed. By turning the pushed button 90°…

• Page 44: Identification Plate

  General views Description of the pallet truck Identification plate Type Own mass (self weight) in kg without battery Serial number Manufacturer Year of manufacture Refer to technical data listed in this operating Unladen mass in kg instructions for more detailed information Max.

• Page 45: Operation

  Operation…

• Page 46: Cleaning The Forklift

  Check and actions prior to use Commissioning, transporting, decommissioning Commissioning Commissioning data Type ECU 15C Commissioning weight [kg] app. 230 kg Dimensions [mm] 1750x700x900 After receiving our new pallet truck or for re-commissioning you have to do following before (firstly) operating the truck:…

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  Operation Check and actions prior to use • Check if are all parts included and not damaged. • Eventually installation of the multifunction tiller. • Eventually installation and charging the batteries. • Do the work according to the daily inspec- tions as well as functional checks.
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  Operation Check and actions prior to use For final decommissioning: – Hand the truck to a designated recycling company. ENVIRONMENT NOTE Oil, batteries and electric components must be recycled due to legal regulations. 1133 801 16 01 EN — 11/2018…

• Page 49: List Of Checks Prior To Start-Up

  Operation Check and actions prior to use List of checks prior to start-up WARNING – Attachments (special equipment) must be properly secured and function according to Damage or other defects on the forklift truck or their operating instructions. attachments (special equipment) can result in accidents.

• Page 50: Battery Charging

  Operation Check and actions prior to use Battery charging NOTE • The battery must be charged when the goods arrive, otherwise the battery will be damaged. • The battery must be charged at least one time per month. • Only qualified personnel are allowed to service or charge the batteries.

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  Operation Check and actions prior to use Battery indicator The discharge status is indicated by ten red LED segments. • Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge decreases, successive LEDs light up, only one on at a time. •…

• Page 52: Setup

  Operation Setup Orange Charging Fully charged Green NOTE When charging is finished, disconnect the connector from the socket and place it in the designated pocket. Setup Checking the safety (belly) button Safety (belly) button’s function The truck is equipped with a safety (belly) button(12) which switches the driving direction away from the operator, if the truck travels towards the operator and the tiller is activated…

• Page 53: Checking The Brake And Emergency Switch

  Operation Setup Checking the brake and emergency switch Operating position Neutral position CAUTION Perform these checks on a flat surface. – Turn the drive direction switch to the desired direction forward or backward. – If move the drive direction switch back to the neutral position(B), the controller should decelerates the truck until the truck stops.

• Page 54: Checking The Horn

  Operation Setup – If the truck stopped, the parking brake will be engaged. Checking the emergency switch – Press the emergency switch(3). – The power supply to the truck is cut off. – The electrical controls and motors are disabled. –…

• Page 55: Operation

  Operation Operation Operation Operating instructions NOTE Before operating this truck, please follow the warnings and safety instructions. NOTE Driving (travelling and lifting ) on a substan- tially firm, smooth and prepared surfaces. NOTE Driving with the horizontal load centre of gravity approximately on the longitudinal centre plane of the truck.

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  Operation Operation – Press the horn button (14) to activate the audible warning signal. Parking CAUTION Don’t park the truck on inclined surfaces. NOTE The truck is equipped with an electromagnetic fail safe stopping and parking brake. Always lower the forks fully when parking.. –…
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  Operation Operation – Move the joystick(7) to the right(A) direction for lifting. – Move the joystick(7) to the left(B) direction for lowering. Travelling CAUTION Travel on inclines only with the load facing uphill. Don’t travel on inclines more than specified with the technical data.
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  Operation Operation – Move the tiller to the operating zone. – For MT15, turn the drive direction switch(13) to the desired driving direction forward or backwards. 1133 801 16 01 EN — 11/2018…
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  Operation Operation – For MT15s, pull the joystick(2) towards B with your thumb for travelling in B direction. – For MT15s, push the joystick(2) towards A with your thumb for travelling in A direction. Operating zone of the tiller Control the travelling speed carefully until you reached the desired speed.
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  Operation Operation up to the upper neutral position (‘B’). The truck brakes until it stops. • The safety (belly) button (12) prevents the operator from being crushed. If this button is activated, the truck decelerates and or starts travelling into the backwards direction (‘Bw.’) for a short distance and stops.

• Page 61: Maintenance

  Maintenance…

• Page 62: General Maintenance Information

  Maintenance General maintenance information General maintenance information General The following instructions contain all the The forklift must undergo functional testing information required for servicing your truck. and a trial run after each inspection. Carry out the various maintenance work in compliance with the maintenance plan.

• Page 63: Servicing And Maintenance Personnel Training And Qualification

  Maintenance Maintenance safety instructions • Check the vertical creep of the truck. • Check the lifting and lowering functions by operating the buttons. • Check the smooth movement of the wheels. • Check if all bolts and nuts are tightened •…

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  Maintenance Maintenance safety instructions Hydraulic Check the hydraulic cylinder, piston for damage noise • • • and leakage. Check the hydraulic connections and hose for damage • an leakage. Check the hydraulic oil level, refill if necessary. • Replace the hydraulic oil after every 1500 working •…

• Page 65: Technical Inspection And Maintenance Characteristics

  Maintenance Maintenance safety instructions 26 Check the main power cable for damages. • 27 Check the start-up protection during charging. • Function • 28 Check the horn function. 29 Check the air gap of the electromagnetic brake. • 30 Test the emergency braking. •…

• Page 66: Preparatory Tasks For Maintenance

  Maintenance Preparatory tasks for maintenance Preparatory tasks for maintenance Lubricating points Grease nipple Steering bearings Shaft Joints Lubricate the marked points according to the maintenance checklist. The required grease specification is: DIN 51825, standard grease.No.2、3、4, do not need to adding grease if these components are not main- tained or replaced.

• Page 67: Check And Refill Hydraulic Oil

  Maintenance Preparatory tasks for maintenance Check and refill hydraulic oil The required hydraulic fluid- type is • H-LP 46, DIN 51524 • Viscosity is 41.4 — 47 cSt • The amount is about 0.7L to 1.0L ENVIRONMENT NOTE Waste material like oil, used batteries or other must be probably disposed and recycled according to the national regulations and if necessary brought to a recycling company.

• Page 68: Checking Electrical Fuses

  Maintenance Preparatory tasks for maintenance Checking electrical fuses Fuse Rate FU 01 FU 02 – Remove the main cover. – Replace the fuses if necessary. 1133 801 16 01 EN — 11/2018…

• Page 69: Trouble Shooting

  Maintenance Trouble shooting Trouble shooting If the truck has malfunctions: TROUBLE CAUSE REPAIR Lift only the max. capacity, mentioned Load weight too high on the ID-plate Battery discharged Charge the battery Check and eventually replace the Lifting fuse faulty Load can’t be lifted lifting fuse Check and eventually refill hydraulic Hydraulic oil level too low…

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  Maintenance Trouble shooting 1133 801 16 01 EN — 11/2018…

• Page 71: Technical Data

  Technical data…

• Page 72: Main Technical Data

  Technical data Main technical data Main technical data Main technical data for standard version DESCRIPTION Manufacturer Still Model type ECU 15C Method of propulsion: battery, diesel, petrol, LPG, Battery mains power 1133 801 16 01 EN — 11/2018…

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  Distance from centre of load wheels to front forks Wheelbase: Forks up/down y (mm) 1293 WEIGHT ECU 15C Weight in running order (±10%) Load per laden axle, traction end/load end (±10%) 520 / 1180 Load per unladen axle, traction end/load end (±10%)
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  Technical data Main technical data for standard version DIMENSIONS ECU 15C 4.34 Aisle width with a 800 x 1200 pallet lengthwise Ast (mm) 1880 4.35 Turning radius Wa (mm) 1540 PERFORMANCE DATA ECU 15C Transfer speed, laden/unladen km / h 4.2 / 4.6…
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  Index Description of the safety devices and warning labels ….35 Address of manufacturer … . . I Disposal Attachments Battery .
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  Index Servicing and maintenance personnel training and qualification ..55 Oils ……29 Signals .
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  STILL GmbH 1133 801 16 01 EN – 11/2018…

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Hi all,
Getting error codes E1 228, E2 408, E3 221 and E4 225 and also red led on and showing low battery status on hour meter even I’ve connected full charged battery.
Can anyone help me in this regards.