3
Instruments and controls
NOTE
The messages shown in the following illustra-
tions are indicative and may vary depending
on the language chosen by the operator via
the display.
Buttons and indicator lights
– By pressing the button (A), you can select
the required performance for the truck.
Every time that you press the button, you
select a different performance from the
three possible options. The three types are
as follows:
• (1) Blue-Q symbol: maximum battery
consumption optimisation
• (2) Hare symbol: maximum truck perfor-
mance
• (3) Tortoise symbol: automatically reduced
and limited performance
Other indicator lights:
• (4) The light comes on depending on
whether the operator is present
The indicator light flashes when the truck
does not detect the presence of the operator
through the tiller or the platform. The tiller
is not tilted to the working position or the
operator is not correctly positioned on the
platform.
The indicator light is lit when the truck starts
to detect the presence of the operator
through the tiller or the platform. The
indicator light remains lit for approximately
ten seconds, after which it goes out.
The indicator light is off after the truck has
detected the presence of the operator
through the tiller or the platform for more
than approximately ten seconds.
• (5) The indicator light comes on when the
battery is low
• (6) The indicator light comes on when a
truck component overheats
28
8
7
11:05
93
%
5242.8
STATUS
A
B
45758043402 [EN]
Overview
6
5
4
05.12.2014
hrs
C
D
OM2306
1
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- Page 1
Original instructions Electric pallet truck EXD-S 0282 50028043344 EN — 01/2018… - Page 3
• Information on transport, initial commis- sioning and storage of industrial trucks Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 50028043344 EN — 01/2018… -
Page 5: Table Of Contents
Table of contents Introduction Forklift data …………2 General information .
- Page 6
Table of contents Overviews Technical description ……….22 Sample graphics . - Page 7
Table of contents Driving …………48 Driving safety guidelines . - Page 8
Table of contents Handling the battery ……….82 Battery type . - Page 9
Table of contents Technical data Dimensions …………108 VDI data sheet for standard EXD-S 20 . -
Page 11: Introduction
Introduction…
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Page 12: Forklift Data
Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery General information •…
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Introduction How to Consult the Manual CAUTION ENVIRONMENT NOTE Failure to observe the instructions highlighted with Failure to observe the instructions highlighted this symbol may cause damage to the forklift and, with this symbol may cause environmental in some cases, result in warranty invalidity. damage. -
Page 14: Date Of Edition And Latest Update Of This Manual
Introduction Date of edition and latest update of this manual Date of edition and latest update of this manual The publication date of these operating instructions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore reserves the right to implement changes and to accept no claims concerning the information provided in this manual.
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Page 15: Ce Labelling
Introduction CE labelling CE labelling The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. This is confirmed by the issued EC declaration of conformity. The CE labelling is attached to the nameplate.
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Page 16: Ec Declaration Of Conformity In Accordance With Machinery Directive
Introduction EC declaration of conformity in accordance with Machinery Directive EC declaration of conformity in accordance with Machinery Di- rective Declaration STILL GmbH Berzeliusstraße 10 D-22113 Hamburg Germany We declare that the according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC.
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Page 17: Technical Service And Spare Parts
Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare…
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Page 18: Modifications To Forklift
Introduction Modifications to Forklift Do not use beyond the limits of the climatic use precautions are necessary. Contact the conditions indicated below: authorised sales network for more informa- tion. • Maximum ambient temperature: +40°C • Minimum ambient temperature: +5°C DANGER •…
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Page 19: Environmental Considerations
Introduction Environmental considerations Environmental considerations Disposal of components and batteries The truck is composed of different materials. If components or batteries need to be replaced and disposed of, they must be: • disposed of, • treated or • recycled in accordance with regional and national regulations.
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Page 20: Packaging
Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 50028043344 EN — 01/2018…
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Page 21: Safety
Safety…
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Page 22: Safety Guidelines
Safety Safety guidelines Safety guidelines General Precautions regulations integrate those in the manual NOTE «Rules for approved use of industrial vehicles». Some safety regulations to be followed when using the forklift are listed below. These General Safety Rules • Only allow qualified, trained and authorized •…
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Page 23: Battery Connection Cables
Safety Safety guidelines CAUTION Passing over cracks or damaged parts of the floor with the truck is prohibited. Dirt and any objects in the work path must be removed immediately. Battery connection cables CAUTION Using sockets with NON-ORIGINAL battery con- nection cables can be dangerous (see purchase references in the parts catalogue) Requirements for the traction-battery…
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Page 24: Safety Regulations Relative To Operating Materials
Safety Safety guidelines Safety Regulations Relative to Operating Materials Rules for handling and disposing of Oils operating materials • Do not allow to come into contact with the skin. ENVIRONMENT NOTE • Do not inhale oil vapors. Improper use and disposal of operating and •…
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Page 25: Residual Risk
Safety Residual risk and disposal of the life-expired battery must NOTE be carried out as required by law. We advise For greater information, consult the specific you to contact the authorised service network battery manual that comes with the battery. that is equipped for eco-friendly disposal in accordance with current regulations.
- Page 26
Safety Residual risk • Human error resulting from failure to observe the safety guidelines. • Unrepaired damage or defective and worn components. • Insufficient maintenance and testing • Use of incorrect consumables • Maintenance intervals exceeded The manufacturer shall not be held responsi- ble for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or… -
Page 27: Electromagnetic Radiation
Safety Electromagnetic radiation Electromagnetic radiation The limit values for electromagnetic emissions and for immunity relative to the forklift are those provided by the EN 12895 standard. Non-ionised radiation If the forklift is equipped at the factory or later with devices that emit non-ionising radiation (such as radio transmitters, RFID players, data terminals, scanners, etc), the compatibility of such devices must be verified…
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Page 28: Vibrations
Safety Vibrations Vibrations Vibrations to which the hands and arms CAUTION are exposed The value expressed above can be used to com- pare forklift trucks of the same category. It cannot The following value is valid for all truck models: be used to determine the operator’s daily expo- •…
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Page 29: Safety Tests
Safety tests Regular safety inspection of the truck Safety inspection based on time and extraordinary incidents STILL GmbH Hamburg The operating company must ensure that the truck is checked at least once a year, or Regelmäßige Prüfung following noteworthy incidents.
- Page 30
Safety Safety tests 50028043344 EN — 01/2018… -
Page 31: Overviews
Overviews…
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Page 32: Technical Description
1 tonne on ground proportional to the load on the forks. each level, for optimal loading/unloading of • For lateral stability, two exclusive STILL lorries and transfer of loads. twin wheels have been specially designed…
- Page 33
Overviews Technical description Cockpit • Both EXD-S platform types always provide great comfort with their innovative, unique, • The new «cockpit» console contains all the fully sprung platform floors. functions for access, operation and control • The truck incorporates various storage on the EXD-S. -
Page 34: Sample Graphics
Mast and initial lift tive 98/37 and carry the «CE» symbol. • The new mast design provides excellent • STILL is certified to ISO 9001. visibility when loading. • Optispeed allows speed reduction with • Full view of the load.
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Page 35: Overviews
Overviews Overviews Overviews 0249_003-002 Lift cylinder main lift Drive motor Mast Steering motor Emergency stop switch Steer control Cockpit Brake Lift cylinder, basic lift Fuse mount Pump motor Battery Hydraulic oil tank Load wheel Stabiliser Forks Gearbox Travel control Traction wheel Protective screen 50028043344 EN — 01/2018…
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Page 36: Control And Display Elements
Overviews Control and display elements Control and display elements View of the control elements 0249_003-003 Battery cover Battery compartment lock Cockpit Document holder Emergency isolator button 50028043344 EN — 01/2018…
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Page 37: Cockpit
Overviews Control and display elements Cockpit 6 7 8 0249_003-062 Lower button Numbers button Lift button button Hare Horn button Horn button button Main lift up button Tortoise PRG ↑ (scrolling) button Main lift down button Numbers button Handle Display Travel control (ON) button Emergency brake switch…
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Page 38: Markings
Overviews Markings Markings Location of plates and labels DANGER DANGER DANGER DANGER DANGER DANGER DANGER DANGER 0249_003-004 Brand label Label «Danger of getting pinched for hands» Label «Fill hydraulic oil here» Label «Danger of getting pinched for feet» Brand label and truck designation Manufacturer’s plate Label «Lifting slings here»…
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Page 39: Chassis Frame Labelling
Overviews Markings Notice labels The warning labels and warning notices must always be obeyed. Chassis frame labelling The truck’s serial number is marked on the chassis frame (1). 2265 50028043344 EN — 01/2018…
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Page 40: Data Plate
Overviews Options and variants Data plate NOTE Please indicate the serial number for all technical enquiries. 2327 Model Rated capacity in kg Manufacturer Serial no. Unladen weight (without battery) in kg Year of manufacture EC conformity symbol QR code Battery voltage V Nominal power rating in kW Minimum battery weight Maximum battery weight…
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Page 41: Overview Of Accessories
Overviews Options and variants • Document holder • Preparation for data input terminal • Customer’s logo • Rollover bar (various types) • FleetManager • Tray 71 • Battery electrolyte level indicator LED Overview of accessories • Master code (factory setting «1 2 3 4») •…
- Page 42
Overviews Options and variants 50028043344 EN — 01/2018… -
Page 43: Application
Application…
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Page 44: Authorised And Safe Use
Application Authorised and safe use Authorised and safe use Intended use of the trucks CAUTION This machine is intended for the transport of loads packed on pallets or in industrial containers de- signed for this purpose, as well as for placing pallets into and removing pallets from stock.
- Page 45
Application Authorised and safe use • The truck has not been designed to trans- port anyone other than the operator and must not be used for this purpose. • The operator must always stay within the truck clearance. • Stay in the safety area (working area defined by the manufacturer). -
Page 46: Definition Of Directions
Application Definition of directions There must be sufficient distance between the highest part of the truck or the load and the surrounding fixed installations. The height depends on the lift height and the dimensions of the load. Refer to the technical characteristics.
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Page 47: Truck Transport And Lifting
Application Truck transport and lifting Truck transport and lifting Transporting the truck The forklift is normally transported by road and rail. If the forklift’s dimensions exceed the max. clearance size allowed, it is trans- ported disassembled. The sales network is in charge of the disassembly and reassembly operations.
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Page 48: Checks And Actions Prior To Commissioning
Application Checks and actions prior to commissioning Checks and actions prior to commissioning Visual inspections WARNING Damages or any other defects on the truck or the attachment (option) can lead to accidents. If damages or any other defects on the truck or on attachment (option) are detected during the following checks, do not use the truck until it is properly repaired.
- Page 49
Application Checks and actions prior to commissioning – The latch (7) must be closed. – The battery cover (6) must be closed. 0249_003-006 – The cover (3) must be fitted. – The protective screen (2) must be fitted and undamaged. –… -
Page 50: Connecting The Battery Plug (Charging Station)
Application Checks and actions prior to commissioning Connecting the battery plug (charg- ing station) – Disconnect the battery socket (1) from the charging station and insert into the plug on the truck. 0249_003-080 – The latch (2) must be closed. –…
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Page 51: Commissioning
Application Commissioning Commissioning Turning on the truck NOTE The pallet truck is equipped with a digital control and is taken into operation by entering a driver code. The driver code consists of four figures and is assigned by the pool manager. It is used for normal use and operation of the truck by the driver and operator.
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Page 52: Entering The User Code
Application Commissioning Entering the user code – Press the key (on) (6). The display (4) shows the message (8). This Code message switches off after approximately one second. You can then enter the 4-digit user code. The digits are entered in the same way as on a mobile phone.
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Page 53: Starting With Fleetmanager (Optional)
Application Commissioning – The digit will be deleted and the flashing line (9) will reappear. It is now possible to enter digits again. – After the fourth digit has been entered, confirm this code by pressing (5). PRG ↲ The name of the truck manufacturer is displayed.
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Page 54: Hour Meter
Battery discharge indicator – Press the key (browse) (4) to view PRG ↑ the battery charge (3) that is still available. NOTE The correct battery charge status is only indicated approx. 1 minute after connection. The charge status is indicated in % and updates in increments of 5%.
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Page 55: Display Of Time To Next Servicing
Application Commissioning Display of time to next servicing – Press the (scrolling) button (4) to PRG ↑ display the time remaining until the next scheduled servicing. The time is shown in hours (6) and with the symbol of a spanner (5).
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Page 56: Check Of Brake And Presence Area
Application Commissioning Check of brake and presence area – Start the truck slowly with the throttle (1). 0249_003-065 – Step off the presence area (2) while leaving the throttle actuated. 0249_003-066 50028043344 EN — 01/2018…
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Page 57: Checking The Emergency Brake Button
Application Commissioning Checking the emergency brake button – Drive the truck slowly using the traction control (4). – Press the emergency brake button (5). The truck will be braked and remains stationary. – The signal appears on the display StoP (6).
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Page 58: Driving
Application Driving Driving Driving safety guidelines Behaviour when driving In the plant, the driver must drive the truck according to regulations for driving on public roads. The speed of the truck must be appro- priate for local conditions. For example, speed must be reduced when cornering, in narrow passages, when driving through swing doors, in areas with reduced visibility and/or on un-…
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Page 59: Before Driving
Application Driving Before driving Persons in the danger area Before and during operation of the truck, the driver must ensure that no person is standing in the danger area of the truck. A warning signal must be given in the event of danger to persons.
- Page 60
Application Driving Dimensions of roads and working aisles The dimensions specified in the description section apply under established conditions and should ensure safe manoeuvring. Check in each case whether a wider aisle is required when, for example, the load dimensions deviate. -
Page 61: Emergency Stop Procedure
Application Driving railway crossings and the like must be level and, if necessary, provided with ramps so that they can be crossed without jolts, if possible. There must be sufficient clearance between the highest parts of the truck or load and fixed parts of the surroundings.
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Page 62: Driving, Ride-On Standing Mode
Application Driving Driving, ride-on standing mode – Stand upright, with feet placed in the presence zone (1) of the platform. NOTE The truck must be switched on. WARNING The platform floor must be kept free of any object that could activate the operator presence mat by its weight.
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Page 63: Selecting The Driving Mode
Application Driving Selecting the driving mode NOTE The pallet truck has 2 selectable driving modes. – For normal travel, push the button (3). Hare – To drive with gentle accelerations, push the button (2). Tortoise NOTE The travel control (4) and (5) can be operated with both the left and the right hand.
- Page 64
Application Driving Soft braking NOTE The truck is braked electrically. – Release throttle (3) or (4) when driving. 0249_003-067 – Leave the presence area (5). Average braking – Operate the butterfly valve (3) or (4) in the opposite direction. Emergency braking CAUTION This type of braking may only be used in an emer- gency. -
Page 65: Speed Limitation
Application Driving The truck is braked by the electromagnetic brake. Speed limitation When the forks are lifted for more than 250 mm, the max. travel speed is reduced as follows: Forward travel 6 km/h Reverse travel 7 km/h > 250 mm 0249_003-011 50028043344 EN — 01/2018…
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Page 66: Using The Truck On Inclines, Loading Bridges And Lifts
Application Driving Using the truck on inclines, loading bridges and lifts. Driving on inclines Using the truck on a lift When driving the truck up or down inclines, Using the truck on lifts is only allowed if the you must not exceed the values for inclines lift has sufficient load capacity (check the indicated in the chapter «Technical data».
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Page 67: Lifting
Application Lifting Lifting Lifting devices The truck has 2 lifting devices: Initial lift (h5) The initial lift raises the wheel legs to 130 mm maximum. Main lift (h3) The main lift raises the forks to 1580 mm maximum. Types of masts Telescopic When the lift button is pushed, the inner mast 0249_003-012…
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Page 68: Lifting Device Controls
Application Lifting Lifting device controls WARNING Risk of injury! The safety regulations must be fol- lowed closely, see Link error: Target with XID = «Sicherheitsvorschriften_im_Um- gang_mit_Lasten» not found! Do not put your hands into moving truck parts (e.g. mast, sideshift, implements, load lifting device etc).
- Page 69
Application Lifting Raising the initial lift – Press the initial lift button (2) to raise the wheel legs 130 mm. 0249_003-015 Lowering the initial lift – Press the initial lift button (1) to fully lower the wheel legs. 0249_003-016 50028043344 EN — 01/2018… -
Page 70: Load Placement
Application Load placement Load placement Safety regulations when handing loads DANGER DANGER Wear protective footwear. Risk of injury and crushing for the operator and for any pedestrians! Risk of damage to the truck and the goods CAUTION During movement of the truck and the loads, espe- cially in reverse gear, be careful not to hit any obst- Transporting passengers is strictly prohibited.
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Page 71: Checks To Be Carried Out Before Lifting A Load
Application Load placement Checks to be carried out before lifting a load WARNING Never exceed the capacity of the truck. This ca- pacity is based on the centre of gravity and the lift height of the load. Comply strictly with the load diagram! It is not permitted to increase the capacity by adding extra weight to the truck.
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Page 72: Load Removal
Application Load placement Load removal DANGER NOTE Before picking up the load, make sure that its di- Further information on the general rules of mensions and weight fall within the truck specifi- truck use and taking up and depositing loads cations, as indicated in the «TECHNICAL DATA»…
- Page 73
Application Load placement Picking up one load – Lift the load (1) with the main lift, initial lift Fig 1 (2). Observe the data on the capacity plate (Fig. 1). 0249_003-017 – Before driving, lower the load (1) and the initial lift (2) (Fig. - Page 74
Application Load placement – Before driving, lower the upper load (1) as Fig 4 near as possible to the lower load (3) (Fig. 0249_003-020 Never lift or transport persons on the forks. Keeps your hands off moving parts of the truck (eg mast) DANGER CAUTION… - Page 75
Application Load placement Do not step under the elevated forks! CAUTION Risk of injury! 0249_003-021 50028043344 EN — 01/2018… -
Page 76: Transporting Loads
Application Load placement Transporting loads As a general rule, loads must be transported one by one (e.g. pallets). Transporting several loads at once is only authorised: • If the safety requirements are met • On the orders of the supervisor in charge The operator must ensure that the load is properly packaged.
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Page 77: Driving Up And Down On An Incline
Application Load placement Driving up and down on an incline When driving up and down on an incline, the load must always be carried uphill. It is only permitted to drive on inclines which are identified as suitable for traffic and which can be safely negotiated according to the technical data of the truck.
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Page 78: Entering Lifts
Application Load placement DANGER DANGER Risk of injury and crushing for the operator! Risk of Never leave the forklift with the forks raised whether damage to the truck and the goods loaded or not. During the entire load placement operation, be careful not to hit any obstacles.
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Page 79: Cold Store Use
Application Cold store use Cold store use Designation Your truck is fitted with special equipment for use in cold stores. It can be used for two operating ranges and carries a cold store label. The cold store equipment for the truck consists of using specialised oils (for the hydraulic installation and the gears) suitable for cold stores.
- Page 80
Application Cold store use – Drive the truck for approximately 5 minutes and operate the brakes several times to ensure the truck operates safely. – Operate all the lifting functions several times. This warming up phase is required to allow the oil to reach operating temperature. Operating range 1 Permanent use in areas with temperatures of–5 °C and for short periods of time down to… -
Page 81: Digicode
Application Digicode Digicode Digicode control Access to the electronic control is granted with three different codes: • Driver’s code • master code • service code Driver’s code The driver’s code consists of four digits and must be created by the Pool Manager. It is used for the regular utilisation and opera- tion of the truck by the driver and operator.
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Page 82: Adding The Master Code
Application Digicode Service code The service code is only intended for the after-sales service. It allows the diagnosis of the truck for inspections and the access to the driver’s and master code. Adding the master code NOTE The truck is turned off, the battery is connec- ted.
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Page 83: Deleting A Master Code
Application Digicode – Confirm with the (enter) button (4). PRG ↲ 1044_505-012 A flashing line cursor (8) will appear in the display. – Enter the desired new 4-digit master code with the buttons (1), (2) or (3) as described above. NOTE The controller can store a maximum of five master codes.
- Page 84
Application Digicode – Press the (ON) button (5). – Enter the valid 4-digit master code with the buttons (1), (2) and (3). 1044_505-009 – Scroll with the (scrolling) button (6) PRG ↑ 1044_505-010 until (7) appears in the display. – Confirm with the (enter) button (4) PRG ↲… -
Page 85: Adding A Driver’s Code
Application Digicode – Confirm with the (enter) button (4) PRG ↲ 1044_505-013 until the master code (9) to be deleted blinks (an example is shown). – Then release the button. (10) will 1044_505-015 appear again in the display. – Press the (scrolling) button (6) until PRG ↑…
- Page 86
Application Digicode – Scroll with the (scrolling) button (6) PRG ↑ 1044_505-016 until (7) appears in the display. USEr – Confirm with the (enter) button (4) PRG ↲ 1044_505-011 until (10) appears in the display. – Confirm with the (enter) button (4). PRG ↲… -
Page 87: Deleting A Driver’s Code
Application Digicode Deleting a driver’s code NOTE The truck is turned off, the battery is connec- ted. – Press the (ON) button (5). – Enter the valid 4-digit master code with the buttons (1), (2) and (3). 1044_505-009 – Scroll with the (scrolling) button (6) PRG ↑…
- Page 88
Application Digicode – Confirm with the (enter) button (4) PRG ↲ 1044_505-013 until the driver’s code (9) to be deleted blinks (an example is shown). – Then release the button. (10) will 1044_505-015 appear again in the display. – Press the (scrolling) button (6) until PRG ↑… -
Page 89: Error Codes
Application Error codes Error codes Error code 11 12 If an error code such as (15) appears, E380 shut the truck off by pressing button (10) and repeat the start-up ⇒ Chapter «Commission- ing», P. 41. If the error code persists, call your Service.
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Page 90: Battery Electrolyte Level Indicator Led (Optional)
Application Battery electrolyte level indicator LED (optional) Error code Description Action Right button operated at power-up. Release the right button (12). Horn Horn E380 Release the right button Lowering Right button operated at power-up. Lowering E381 (13). Right button operated at power-up. Release the right button (14).
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Page 91: Handling The Truck In Specific Situations
Application Handling the truck in specific situations Handling the truck in specific situations Hoisting the truck CAUTION Only use a lifting gear and crane with a sufficient load capacity. See the vehicle identification plate for the loading weight. – For hoisting with a crane, always attach the slings to the points identified with the hook symbol.
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Page 92: Handling The Battery
Application Handling the battery Handling the battery Battery type The pallet stacker can be equipped with different types of batteries. Observe the information on the nattery type plate. Also refer to ⇒ Chapter «VDI data sheet for standard EXD-S 20», P. 6-109 for this purpose. WARNING The weight and dimensions of the battery affect truck stability.
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Page 93: Opening/Closing The Battery Compartment
Application Handling the battery Safe parking Park the truck securely before carrying out work on the battery. The truck can only be operated when the battery cover is closed and the battery outlet is inserted. If the truck is enabled for side removal of the battery, the truck can only be operated once the battery is fixed in place properly using the battery locking system.
- Page 94
Application Handling the battery – Disconnect the battery connector (3). WARNING Switch the truck and charger off before disconnec- ting the male and female connectors. – Connect the battery connector to the charger connector. NOTE Observe the information in the operating instructions for your battery and battery charger (equalising charge). -
Page 95: Removing The Battery
Application Handling the battery Removing the battery – Turn the lock (1) 90° and lift the battery cover (2). 0249_003-069 – Disconnect the battery connector (3). – Lift the battery latch (4) to release the battery. 0249_003-070 50028043344 EN — 01/2018…
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Page 96: Installing The Battery
Application Handling the battery – Put the battery trolley (6) opposite the battery. – Stand opposite the battery trolley and push the battery (5) onto the trolley. CAUTION Risk of injury through squeezing. Don’t put the hands into the frame or between the battery and the battery trolley.
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Page 97: Removing The Battery Cover
Application Handling the battery – Close the battery latch (4). – Connect the battery connector (3). 0249_003-070 – Now the battery cover can be reinstalled. 0249_003-072 Removing the battery cover – Park the pallet truck. 50028043344 EN — 01/2018…
- Page 98
Application Handling the battery – Push in the emergency isolator switch (2). – To open the battery compartment, turn the latch (1) 90 degrees. 0249_003-074 – Lift the battery cover (3) a few centimetres. 0249_003-075 50028043344 EN — 01/2018… -
Page 99: Installing The Battery Cover
Application Handling the battery – Remove the battery cover (3) by lifting. 0249_003-076 Installing the battery cover – Install the battery cover (1). 0249_003-077 50028043344 EN — 01/2018…
- Page 100
Application Handling the battery – Close the battery cover (1). 0249_003-078 – To close the battery compartment, turn the latch (3) 90 degrees. – Release the emergency isolator switch (2). 0249_003-079 50028043344 EN — 01/2018… -
Page 101: Decommissioning
Application Decommissioning Decommissioning Safe parking of the truck – Park the truck in a dry, clean and well- ventilated area. WARNING Do not park the truck on gradients. In exceptional cases, secure the truck with chocks. – Lower the forks (1) on the ground. WARNING –…
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Page 102: Storage
Application Storage Storage Measures when storing the stacker for a longer period of time If the stacker is to be held in storage for a longer longer period of time, carry out the following corrosion protection measures. If the stacker is to be stored for over two months, park it in a clean and dry storage area, which is also well ventilated and frost-free.
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Page 103: Taking Back Into Service After Storage
Application Storage If the truck is to be taken out of service for an even longer period, contact your after-sales service. Taking back into service after storage If the pallet stacker has been out of service for over six months, it must be inspected carefully before it is taken back into service.
- Page 104
Application Storage 50028043344 EN — 01/2018… -
Page 105: Maintenance
Maintenance…
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Page 106: General Information
Maintenance General Information General Information To keep your forklift in good condition, carry NOTE out the servicing indicated regularly, within the Contact the authorised service network for times indicated and using the consumption a maintenance contract appropriate to your materials provided for that purpose, as speci- forklift.
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Page 107: Scheduled Maintenance
Maintenance Scheduled maintenance Scheduled maintenance Summary table of maintenance operations EXD-S Operations Completed Intervals in hours 1000 2000 5000 Checks and tests prior to commissioning ● Check the hydraulic system oil level ● Test the insulation between the chassis ● and the electric motors Test the insulation between the chassis ●…
- Page 108
Maintenance Scheduled maintenance etc.) or at least every 12 months (whichever comes first). 2000 = To be repeated every 2000 hours. For example at 2000, 4000, 6000, 8000, 10,000 etc.) 5000 = To be repeated every 5000 hours. For example at 5000, 10,000, 15,000, 20,000 etc.) ▲… -
Page 109: Maintenance As Required
Maintenance Maintenance as required Maintenance as required Cleaning the Forklift Cleaning depends on the type of use and the Use water-dampened rags to clean the parts workplace. Should the truck come into contact of the body. with highly aggressive elements such as salt CAUTION water, fertilizers, chemical products, cement, etc., it should be cleaned as carefully as…
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Page 110: Fuses
Maintenance Maintenance as required Fuses CAUTION Before performing any work on the electrical in- stallation, remove any power from the system by disconnecting the battery connector. – Open the battery cover (1). 0249_003-044 – Disconnect the battery connector (3). – Remove the bonnet (2) to gain access to the fuse carrier.
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Page 111: Battery Replacement With Side Removal
– Place the manufacturer-approved battery side-removal roller unit next to the truck; position it so that it is still and stable; adjust the height of the roller unit so that it is level with the underside of the battery at the…
- Page 112
Maintenance Maintenance as required – Pull the battery outwards, sliding it along the rollers on the truck frame and positioning it on the previously prepared external roller unit. – Hook the battery at the two points (8) with a sling or chain. –… - Page 113
Maintenance Maintenance as required NOTE After having positioned the battery holddown, check that there is little or no clearance in the battery compartment. 50028043344 EN — 01/2018… -
Page 114: Decommissioning
Maintenance Decommissioning Decommissioning General Information The operations to be performed for «Tem- porary decommissioning» and «Permanent decommissioning» are listed in this chapter. 50028043344 EN — 01/2018…
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Page 115: Forklift Towing
Maintenance Decommissioning Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. Temporary Putting Out of Commission The following operations must be performed •…
- Page 116
Maintenance Decommissioning 50028043344 EN — 01/2018… -
Page 117: Technical Data
Technical data…
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Page 118: Dimensions
Technical data Dimensions Dimensions 0249_003-081 50028043344 EN — 01/2018…
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Page 119: Vdi Data Sheet For Standard Exd-S 20
Technical data VDI data sheet for standard EXD-S 20 VDI data sheet for standard EXD-S 20 Designation EXD-S 20 EXD-S 20 Access from Access from Driver’s platform rear the side Power source: Electric, Battery Battery diesel, petrol, LP gas, mains power Operator type: Hand, Ride-on…
- Page 120
Technical data VDI data sheet for standard EXD-S 20 Basic dimensions EXD-S 20 EXD-S 20 Height with mast lowered h1 (mm) 1355 1355 Height of mast, retracted h1′ (mm) 1410 1410 with free lift Lifting h3 (mm) 1580 1580 Overall height with mast h4 (mm) 2070 2070… -
Page 121: Mast Types Exd-S
Technical data Mast types EXD-S Motors EXD-S 20 EXD-S 20 Steering motor, rating S2 = 60 min Lift motor, rating S3 = 15% 2.2 kW S3, 5 2.2 kW S3, 5 Battery to DIN 43531/35/36 IEC 254-2: B IEC 254-2: B A, B, C, no Rated battery voltage C5 V/Ah…
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Page 122: Battery Specifications (To Din 43531 B)
Technical data Battery specifications (to DIN 43531 B) Battery specifications (to DIN 43531 B) CAUTION Only use batteries in accordance with DIN. The battery tray must be closed at the bottom. Do not change the location of added weights. Max. tray size in mm Weight in kg Battery type Capacity in Ah…
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Page 123: Supply Table Exd Exd-Sf Exd-S
Technical data Supply table EXD EXD-SF EXD-S Supply table EXD EXD-SF EXD-S Standard version Traction transmission gear FUCHS Renolin PG 220 Lifting hydraulics Olio idraulico HLF 32 Generic lubricant Tutela MP 02 Chain grease Kluber / Structovis EHD Cold storage version Traction transmission gear FUCHS Renolin PG 220…
- Page 124
Technical data Supply table EXD EXD-SF EXD-S 50028043344 EN — 01/2018… - Page 125
Index Dimensions of roads and working aisles . 50 Disposal Adding a driver’s code ….75 Battery ……9 Adding the master code . - Page 126
Index Safety Inspection ….19 Safety regulations when handing loads . . 60 Mast types EXD-S ….111 Sample graphics . - Page 128
STILL GmbH 50028043344 EN – 01/2018…
Still Forklift operator’s, electrical wiring diagrams, workshop, service and repair manuals, spare parts catalogues, error codes in PDF download
Title |
File Size |
Download Links |
Still 0303, 0305, 0323, 0324, 0325, 0326, 0327, 0328, 0329, 0330, |
17.1Mb |
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STILL 7032-34 / 38-40 / 48-50 Technical Data for Maintenance Service |
5.9Mb |
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Still Electric Forklift R20-15 R20-16 R20-18 R20-20 Service Manual |
22Mb |
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Still Electric Forklift RX20-15-20, RX60-16-20 Workshop Manual |
24.5Mb |
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STILL Electric pallet truck Original instructions [PDF] |
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STILL EXD 20 Manual [PDF] |
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Still EXP 14, EXP 16, EXP 20, EXP 14D, EXP 16D, EXP 20D, EXP-SF 14D, |
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Still EXV 14, EXV 16, EXV 20, EXV 14I, EXV 16I, EXV 20I, EXV-SF 14, |
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STILL FM Type 447 Workshop Manual [PDF] |
2.1Mb |
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STILL Forklift Fault Codes [PDF] |
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Still Forklift R60-25 Manual [PDF] |
11.7Mb |
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Still GX10 Operating and Maintenance Instructions Manual [PDF] |
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Still GX10, OPX 25, OPX 20 PLUS, OPX 25 PLUS, OPX-L 12, OPX-L 16, |
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STILL iGo neo CX20 Original instructions [PDF] |
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STILL M15 / M15T System Diagnosis & Workshop Manual [PDF] |
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Still R50-10, 12 / 16 Workshop Service Manual [PDF] |
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STILL R60-20-22-25-30-35-40-45-50 Workshop Manual [PDF] |
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Still R70-40-45-50 Diesel Forklift Operating Instructions |
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Still R70-40T, R70-45T, R70-50T Operating Instructions [PDF] |
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Still RCD40 Original Instructions [PDF] |
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STILL Reach Truck Control Unit RCU Error Code List [PDF] |
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The Still forklift is a German-made vehicle. Such equipment is used to move various goods during construction and in warehouses.
Still Electric forklift trucks
RX 20-16 is equipped with a twin-engine front-wheel drive, the voltage of which is 48 V. The design of the equipment provides for battery power and battery replacement.
Electric forklift Still RX 20-16 has the following dimensions:
- length — 2.68 m;
- width — 1.09 m;
- height — 2.16 m.
Still RX 20-16 Technical Specifications:
- Weight of the transported cargo — 1600 kg
- Weight — 2884 kg
- Motor power — 4.5 liters each. With.
- Transport speed — 16 km/h
- Ground clearance — 123 mm
- Wheelbase -1341 mm
- Load center of gravity 500 mm
- Free weight — 150 mm
- Battery capacity — 575 Ah
- Working unit lifting height — 3230 mm
- Wheel size — 18*7-8
- Wheel formula — 2*2
- Track Front wheels — 932 mm
- Rear wheels — 168 mm
- External overall turning radius — 1528 mm
- Fork parameters Length — 800 mm
- Width — 800 mm
- Height — 40 mm
- Lifting speed — 430 mm/s
Still RX 20 electric forklift -20 is used to move goods on the territory of warehouses and wagons. The systems are powered by rechargeable batteries.
Still RX 20-20 Technical Specifications:
- The largest mass of the lifted load is 2000 kg
- The weight of the unit 3453 kg
- Engine power is 4.5 liters. With.
- Maximum travel speed 16 km/h
- Ground clearance — 123 mm
- Dimensions — 2918*1138*2160 mm
- Center of gravity — 500 mm
- Free height — 150 mm
- Battery capacity — 700 Ah
- Tire size — 200/50-10
- Total number of wheels — 4
- Number driving wheel mechanisms — 2
- Front wheel track — 942 mm
- Rear wheel track — 865 mm
- Outer overall turning radius — 1883 mm
- Operating speed — 380 mm/s
Still Diesel Forklifts
Still RX 70-30 forklift is equipped with a VW BXT diesel engine. Transport is characterized by a reduced level of fuel consumption and hydraulic mechanical parking brakes.
Still RX 70-30 Technical Specifications:
- Load capacity 3000 kg
- Gross weight 4235 kg
- Number of cylindrical elements 4
- Power of the power unit 38 l. With.
- Transport speed 21 km/h
- Ground clearance — 125 mm
- Wheelbase — 1700 mm
- Dimensions — 3705*1180*2175 mm
- Permissible mast inclination — 10°
- Center of gravity — 0.5 m
- Free height — 160 mm
- Mast length — 3800 mm
- Wheel arrangement — 2*2
- External turning radius — 2387 mm
- Load lifting speed — 470 mm/s
- Load lowering speed — 600 mm/s
- Hydraulic system pressure — 250 bar
Diesel forklift Stihl RC 40-30 with diesel engine is easy to operate. Vehicle maintenance should be carried out only after 500 hours of operation.
Still RC 40-30 Technical Data:
- Maximum weight of transported cargo 3000 kg
- Gross weight 4511 kg
- Engine power 44 hp. With.
- Maximum transport speed 20 km/h
- Ground clearance 160 mm
- Wheelbase 1620 mm
- Dimensions Length — 3710 mm
- Width — 1305 mm
- Height — 2305 mm
- Load center of gravity — 500 mm
- Free weight — 160 mm
- Lifting height of the working unit — 3250 mm
- Wheel size — 27*10-12
- Wheel formula — 2*2
- Track Front wheels — 1057 mm
- Track Rear wheels — 940 mm
- External overall turning radius — 2338 mm
- Fork parameters Length — 1000 mm
- Width — 100 mm
- Height — 45 mm
- Lifting speed — 510 mm/s
Still Forklift malfunctions and repairs
malfunctions can be caused by a low battery charge, insufficient pressure in the hydraulic transformer system, a dirty safety valve, worn mechanisms, etc.
Repair of Still loaders must be carried out with the power unit turned off and using special tools.
First you need to conduct an external inspection of the failed node. After that, you can begin to disassemble the system and replace worn parts. If the cause of the breakdown was an insufficient
level of fuel or oil fluid, you just need to add it to the required mark.
STILL Forklift Fault Codes
STILL Forklift Fault Codes
STILL Forklift Fault Codes.pdf
Adobe Acrobat Document
2.3 MB
STILL RX 50 Operator Manual
STILL RX 50 Operator Manual
STILL RX 50 Operator Manual.pdf
Adobe Acrobat Document
7.8 MB
STILL FM X Operator Manual
STILL FM X Operator Manual
STILL FM X Operator Manual.pdf
Adobe Acrobat Document
5.7 MB
STILL RX 60 16 18 20 Operator Manual
STILL RX 60 16 18 20 Operator Manual
STEEL RX 60 16 18 20 Operator Manual.pdf
Adobe Acrobat Document
1.2 MB
STILL RX 20-E3 Operator Manual
SILL RX 20-E3 Operator Manual
STEEL RX 20-E3 Operator Manual.pdf
Adobe Acrobat Document
5.7 MB
STILL RX 70 16 20 Diesel Operator Manual
STILL RX 70 16 20 Diesel Operator Manual
STEEL RX 70 16 20 Diesel Operator Manual
Adobe Acrobat Document
5.3 MB
STILL RX 70 20 35 Operator Manual
STILL RX 70 20 35 Operator Manual
STEEL RX 70 20 35 Operator Manual.pdf
Adobe Acrobat Document
5.0 MB
STILL RX 60 60 80 Operator Manual
STILL RX 60 60 80 Operator Manual
STILL RX 60 60 80 Operator Manual.pdf
Adobe Acrobat Document
4.8 MB
STILL RX 70 40 50 Operator Manual
STILL RX 70 40 50 Operator Manual
STILL RX 70 40 50 Operator Manual.pdf
Adobe Acrobat Document
6.0 MB
STILL RX 60 25 35 Operator Manual
STILL RX 60 25 35 Operator Manual
STILL RX 60 25 35 Operator Manual.pdf
Adobe Acrobat Document
6.2 MB
STILL RX 70 60 80 Operator Manual
STILL RX 70 60 80 Operator Manual
STILL RX 70 60 80 Operator Manual.pdf
Adobe Acrobat Document
5.2 MB
Some STILL Forklift Truck Operator Manuals PDF, Fault Codes DTC are above this page — FM, RX.
STILL GmbH was founded in 1920 in Hamburg and is named after its founder Hans Still. It all started with a small electrical workshop where the electric motors
were repaired and semi-automatic emergency power supply units were manufactured.
After a considerable period of time, including the WW2, in 1949, Still presented his first loader. From that moment a new history of the company began — already under the sign of
the manufacturer of forklifts.
Today there are several enterprises in STILL.
The expansion began in 1989, when SAXBY was acquired in 1997 Wagner purchased.
In 2001, the production site in South America began operating. Since 2006, STILL belongs to Kion Group.
In addition to 4 factories, Still has 14 branches in Germany, 20 subsidiaries and an extensive dealer network around the world. The
geography of deliveries of loaders STILL — more than 200 countries of the world.
The company produces forklift electric, diesel and gas forklifts and warehouse stackers. Among the products — forklifts, pickers, lifting carts, tractors, cars and other storage equipment.
STILL not only offers equipment for sale, but also leases it (including used ones). Specialists of the company are engaged in maintenance,
repair and maintenance of leased equipment (forklifts, stackers, etc.), conduct training for the personnel of the client enterprise.
Another innovation from STILL is the development and implementation of software solutions that establish control over internal material
and information flows, combining them into a single chain «Receiving goods — Distribution — Warehousing — Shipping».
FLTA Fork Lift Truck Association, a world association of manufacturers of forklifts, has repeatedly awarded diplomas and prizes to the company’s
products.
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Contents
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Table of Contents
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Bookmarks
Quick Links
Original instructions
Pallet stacker
EXV 10 Basic
EXV 10 / 10i
EXV 12 / 12i
EXV 14C / 14iC
45728043478 EN — 11/2021 — 09
Related Manuals for Still EXV 10 Basic
Summary of Contents for Still EXV 10 Basic
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Page 1
Original instructions Pallet stacker EXV 10 Basic EXV 10 / 10i EXV 12 / 12i EXV 14C / 14iC 45728043478 EN — 11/2021 — 09… -
Page 3
Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 45728043478 EN — 11/2021 — 09… -
Page 5
Preface Address of manufacturer and contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 45728043478 EN — 11/2021 — 09… -
Page 7: Table Of Contents
Table of contents Introduction Forklift data …………General information .
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Page 8
Table of contents Vibrations…………Safety tests . -
Page 9
Table of contents Transporting and lifting the truck ……… Transporting the truck . -
Page 10
Datasheet (VDI) EXV 10 Basic and EXV 10 ……. . -
Page 11: Introduction
Introduction…
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Page 12: Forklift Data
Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery General information This manual contains «Original Instructions»…
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Page 13
Introduction How to Consult the Manual ENVIRONMENT NOTE NOTE This symbol is used to provide additional infor- Failure to observe the instructions highlighted mation. with this symbol may cause environmental damage. 45728043478 EN — 11/2021 — 09… -
Page 14: Date Of Edition And Latest Update Of This Manual
Introduction Date of edition and latest update of this manual Date of edition and latest up- date of this manual The publication date of these operating in- structions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore re- serves the right to implement changes and to accept no claims concerning the information…
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Page 15: Spare Parts List
You can request to download the spare parts list by copying and pasting the address https:// sparepartlist.still.eu into a web browser or by scanning the QR code shown to the side. On the web page, enter the following pass-…
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Page 16: Declaration That Reflects The Content Of The Declaration Of Conformity
Declaration that reflects the content of the declaration of conformity Declaration that reflects the content of the declaration of con- formity Declaration STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare that the specified machine conforms to the most recent valid version of the direc-…
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Page 17
Introduction Declaration that reflects the content of the declaration of conformity handed over to the new owner if the industrial truck is sold on. 45728043478 EN — 11/2021 — 09… -
Page 18: Technical Service And Spare Parts
Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare…
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Page 19: Working Conditions
Introduction Working conditions Working conditions The truck must not be used outside the climat- The truck has been designed and built for in- ic conditions indicated below: ternal transport. Maximum ambient temperature: +40°C ● Minimum ambient temperature: +5°C ● Altitude up to 2000 m ●…
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Page 20: Modifications To Forklift
Introduction Modifications to Forklift Modifications to Forklift No modifications may be made to the forklift, DANGER otherwise the EC certificate and the warranty If the forklift is equipped at the factory or later with will become invalid, with the exception of: devices that emit non-ionising radiation (such as ra- Assembly of the options, only if provided by dio transmitters, RFID players, data terminals,…
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Page 21: Environmental Considerations
Introduction Environmental considerations Environmental considerations Disposal of components and batteries The truck is composed of different materials. If components or batteries need to be replaced and disposed of, they must be: disposed of, ● treated or ● recycled in accordance with regional and ●…
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Page 22: Packaging
Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 45728043478 EN — 11/2021 — 09…
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Page 23: Safety
Safety…
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Page 24: Safety Guidelines
Safety Safety guidelines Safety guidelines General Precautions lations integrate those in the manual «Rules NOTE for approved use of industrial vehicles». Some safety regulations to be followed when using the forklift are listed below. These regu- General Safety Rules Only allow qualified, trained and authorized load is as close as possible to the fork car- ●…
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Page 25: Battery Connection Cables
Safety Safety guidelines are met. For this reason, the manufacturer cannot be CAUTION held liable for any damage to the truck (especially to wheels, hubs etc.) caused by use on unsuitable sur- Passing over cracks or damaged parts of the floor faces.
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Page 26: Safety Guidelines Relating To Operating Materials
Safety Safety guidelines Safety guidelines relating to operating materials Rules for handling and disposing of op- ENVIRONMENT NOTE erating materials The used oils and relative filters contain sub- stances that are hazardous to the environment ENVIRONMENT NOTE and they must be disposed of according to Improper use and disposal of operating and current regulations.
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Page 27
Safety Safety guidelines be carried out as required by law. We advise ENVIRONMENT NOTE you to contact the authorised service network that is equipped for eco-friendly disposal in The batteries contain substances that are haz- accordance with current regulations. ardous to the environment. The replacement and disposal of the life-expired battery must 45728043478 EN — 11/2021 — 09… -
Page 28: Residual Risk
Safety Residual risk Residual risk Residual dangers, residual risks Despite careful use and compliance with standards and regulations, the possibility of other risks occurring when using the truck cannot be entirely excluded. The truck and all other system components comply with current safety requirements. Nev- ertheless, even when the truck is used for its proper purpose and all instructions are fol- lowed, some residual risks cannot be exclu-…
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Page 29: Electromagnetic Radiation
Safety Electromagnetic radiation with these regulations either intentionally or due to negligence. Stability The stability of the truck has been tested in accordance with up-to-date technical regula- tions and is guaranteed if the truck is used correctly and in line with the intended purpose. These standards only take into account the static and dynamic tipping forces that can arise during use in accordance with the oper-…
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Page 30: Non-Ionised Radiation
Safety Non-ionised radiation malfunctioning or for any injuries and/or dam- result of modifications made to the original age inflicted on objects and/or persons as a product ex-works. Non-ionised radiation If the truck is equipped at the factory or later of such devices must be verified with the pres- with devices that emit non-ionising radiation ence of operators using medical devices (such (such as radio transmitters, RFID players, da-…
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Page 31: Vibrations
Safety Vibrations Vibrations Vibrations to which the hands and arms CAUTION are exposed The value expressed above can be used to compare forklift trucks of the same category. It cannot be used The following value is valid for all truck mod- to determine the operator’s daily exposure to vibra- els: tions during real operation of the truck;…
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Page 32: Safety Tests
Safety tests Regular safety inspection of the truck Safety inspection based on time and ex- STILL GmbH Hamburg traordinary incidents Regelmäßige Prüfung The operating company must ensure that the (FEM 4.004) truck is checked at least once a year, or fol- nach nationalen Vorschriften lowing noteworthy incidents.
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Page 33: Safety Devices
Safety Safety devices Safety devices Location of safety devices Main safety devices on the truck The operator must be aware of the following Horn safety devices: Electromagnetic brake Guard grille Truck braking when the tiller arm reaches Anti-crush safety feature the upper end position and lower end posi- Braking by releasing the drive control throttle tion.
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Page 34: Damage, Defects And Misuse Of Safety Devices
Safety Safety devices Damage, defects and misuse of safety devices The driver must report any damage or other defects to the truck or attachment immediately to the supervisory personnel. Trucks and attachments that are not functional or safe may not be used until they have been properly repaired.
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Page 35: Overview
Overview…
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Page 36: Technical Description
Overview Technical description Technical description EXV10 Basic and EXV10: 1000 kg EXV10 Basic, EXV10, EXV12 and EXV12 i, ● EXV14C and EXV14iC trucks are designed to EXV12 and EXV12 i: 1200 kg ● handle and stack pallets with a maximum EXV14C and EXV14iC: 1400 kg ●…
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Page 37
Overview Technical description Driving counter-current, controlled by the anti-crush ● safety button A long, robust and ergonomic tiller arm allows Electromagnetic safety, controlled by the ● the operator to drive the truck easily. emergency stop handle safety electromagnetic, controlled by the re- The tiller is used to carry out the following con- ●… -
Page 38: Overviews
Overview Overviews Overviews 0252_003-066 Mast Stabiliser wheel Lift chains Traction wheel Protective screen Gearbox Tiller Traction motor Emergency isolator button Brake Fuse carrier Forks Battery connector Load wheels Built-in battery charger (if present) Electronic panel Pump motor Battery Hydraulic oil reservoir Lift cylinder 45728043478 EN — 11/2021 — 09…
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Page 39: Instruments And Controls
Overview Instruments and controls Instruments and controls Tiller controls 1 — Tiller head handle 2 and 3 — Drive control throttle 4 — Fork lowering button 5 — Fork lifting button 6 — Horn button 7 — Anti-crush button 8 —…
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Page 40
Overview Instruments and controls NOTE The speed of the forks is proportional to how hard the button (5) is pressed Horn button (6) Press the button (6) to operate the horn ● This device allows the driver to signal his presence when necessary Anti-crush button (7) Press the button (7) while the truck is travel-… -
Page 41
Overview Instruments and controls WARNING Risk of crushing feet. Be careful not to put your feet under the straddles while using the initial lift function. Straddle lifting button (9) Press the button (9) to lift the straddles; ● when the button is released, the straddles will stop in the position reached The straddle lifting button (9) is active only ●… -
Page 42: Display
Overview Instruments and controls Display (1) Battery charge level indicator The indi- (4) Green indicator light ● ● cator operates after the battery connector Switched off: truck switched off has been connected. Monitoring the dis- Switched on: truck switched on charge process protects the battery against (5) Malfunction code deep discharge.
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Page 43
Overview Instruments and controls When the power supply is disconnected, (9) Temperature alarm (red) ● the hours are stored in the memory. Cool down the truck. If the problem persists, (8) STOP alarm (red) contact the technical service centre. ● Various types of problem. -
Page 44: Controls For Switching On And Switching Off
Overview Instruments and controls Controls for switching on and switching off Switching on and switching off are performed using: the key switch (standard version) ● or the numeric keypad «Digicode» (optional ● version) Standard version with key On the standard version, the key has three po- sitions: “0”…
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Page 45: Emergency Stop Handle
Overview Instruments and controls Emergency stop handle – Pressing the emergency stop handle (1) will lock all the functions on the truck. – To restore the operating conditions, elimi- nate the causes of the emergency, then re- lease the tiller in the rest position and un- lock the emergency stop handle by lifting it.
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Page 46: Tiller Positions
Overview Instruments and controls Tiller positions Position the tiller in accordance with the truck functions With the truck stopped, the two following tiller positions are available: Position (1) = working position. ● In this position, the operator can begin trav- el using the throttle.
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Page 47
Overview Instruments and controls “Timone sempre attivo” version (option- al — Creep Speed) Position (2) using the «tiller always active» ● function (optional) = creep speed position This function is activated by pressing the creep speed button on the tiller (3) and ro- tating the drive control throttle (4) or by pressing the creep speed button and the fork lifting button. -
Page 48: Tiller Controls
Overview Tiller controls Tiller controls 1 — Tiller head handle 2 and 3 — Drive control throttle 4 — Fork lowering button 5 — Fork lifting button 6 — Horn button 7 — Anti-crush button 8 — Creep Speed button (optional) 9 —…
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Page 49
Overview Tiller controls NOTE The speed of the forks is proportional to how hard the button (5) is pressed Horn button (6) Press the button (6) to operate the horn ● This device allows the driver to signal his presence when necessary Anti-crush button (7) Press the button (7) while the truck is travel- ●… -
Page 50: Optispeed Tiller (If Present)
Overview OptiSpeed tiller (if present) WARNING Risk of crushing feet. Be careful not to put your feet under the straddles while using the initial lift function. Straddle lifting button (9) Press the button (9) to lift the straddles; ● when the button is released, the straddles will stop in the position reached The straddle lifting button (9) is active only ●…
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Page 51: Types Of Lifting Masts
Overview Types of lifting masts Types of lifting masts Your truck may be fitted with one of the follow- ing masts: Simplex ● Telescopic ● NiHo ● Triplex ● Simplex When the «lift» button is pressed, the fork car- riage is raised to the height h3 by the central cylinder via a chain.
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Page 52
Overview Types of lifting masts CAUTION In locations with a low ceiling, be aware that the load height may be greater than the mast height. Triplex The function is identical to that of the NiHo mast, but has a greater lift height with the same mast height. -
Page 53: Definition Of Directions
Overview Definition of directions Definition of directions Direction of movement defined by the regula- tions: Forward travel (1) (preferred direction of ● travel) Right (2) ● Reverse travel (3) ● Left (4) ● 0252_003-008 45728043478 EN — 11/2021 — 09…
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Page 54: Markings
Overview Markings Markings Location of labels Pb+Sb 2342 «Truck capacity diagram» label Version set up for gel batteries «Danger of crushing hands» label «On-board battery charger» label «Hook» symbol Annual testing label (Germany only) «Danger of crushing hands» label Warning label «Operating and maintenance manual»…
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Page 55: Serial Number
Overview Markings Description of labels (7) This label indicates that you should consult the specific operating and maintenance man- (1) This label indicates the permissible load on ual for the on-board battery charger. the forks depending on load centre of gravity (8) This symbol, where present, indicates that and lift height.
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Page 56: Nominal Value Designation Plate
Overview Markings Nominal value designation plate DANGER Danger! To avoid compromising the stability of the truck, it is strictly forbidden to use batteries that weigh less than the minimum weight (11) indicated on the designation plate. NOTE Please indicate the serial number for all ●…
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Page 57: Capacity Plate
Overview Markings Capacity plate – The identification plate indicates the follow- ing data: (1) CDG = distance «C» from the centre of ● gravity of the load on the forks to the fork carriage (in mm) (2) h = lift height of the forks from the ●…
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Page 58: Chassis Frame Labelling
Overview Markings Chassis frame labelling 2274 The truck’s serial number is marked on the chassis frame . The serial number is located in the following places: A for standard versions of the truck ● B for models with initial lift capability ●…
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Page 59: Options And Variants
Overview Options and variants Options and variants List of optional fittings List: Forks of various gauges ● Load backrest, height 1000 mm ● Various types of tyre for the drive wheel ● Guard plate in transparent polycarbonate ● Access authorisation via Digicodesystem ●…
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Page 60: Numeric Keypad — Start-Up Using A Pin (Option)
Overview Options and variants Numeric keypad — Start-up using a PIN (option) SWITCH ON (operating mode) Faulty key or incorrect code SWITCH OFF and awaiting code Delay of automatic switch-off Programming mode active OPERATING MODE Operation Warning ○ red off ● continuous (by de- green (1)(correct PIN) default PIN…
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Page 61
Overview Options and variants PROGRAMMING MODE — to be carried out with the truck switched off (2) To reactivate the default Restoring the ini- administrator code tial administrator (00000000), please con- code tact your agent or near- est dealer. The power supply ●… -
Page 62: Battery Electrolyte Level Indicator Led (Optional)
Overview Options and variants Battery electrolyte level indicator LED (optional) There are two versions of the LED: 1) Located on the battery ● 2) Located next to the battery plug. ● The LED indicates whether it is necessary to top up the distilled water in the battery.
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Page 64: Authorised And Safe Use
Authorised and safe use Authorised and safe use Intended use of the trucks CAUTION This machine is intended for the transport of loads packed on pallets or in industrial containers designed for this purpose, as well as for placing pallets into and removing pallets from stock.
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Page 65
Authorised and safe use Please remember the following: Drive the truck as described in the «Opera- ● tor positions» section. The truck must not be used as a stepladder. ● The truck has not been designed to trans- ● port anyone other than the operator and must not be used for this purpose. -
Page 66
Authorised and safe use channels, railway crossings and other similar obstacles must be levelled and, if necessary, fitted with ramps so that the truck can cross without jolting. There must be sufficient distance between the highest part of the truck or the load and the surrounding fixed installations. -
Page 67: Transporting And Lifting The Truck
Transporting and lifting the truck Transporting and lifting the truck Transporting the truck The forklift is normally transported by road and rail. If the forklift’s dimensions exceed the max. clearance size allowed, it is transported disassembled. The sales network is in charge of the disassembly and reassembly opera- tions.
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Page 68: Loading And Unloading The Truck
Transporting and lifting the truck Loading and unloading the truck To load and unload the truck, use a loading bridge or a lift (with a slope and structural strength compatible with the performance and weight of the truck as stated by the manufac- turer, and that is suitably positioned and anch- ored).
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Page 69: Breaking-In
Breaking-In Breaking-In This type of forklift does not require special breaking-in operations. 45728043478 EN — 11/2021 — 09…
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Page 70: Checks And Operations Prior To Use
Checks and operations prior to use Checks and operations prior to use List of checks prior to start-up WARNING Damage or other faults on the truck or attachments (special equipment) can result in accidents. If damage or other faults are noticed on the truck or attachments (special equipment) during the following inspections, do not use the truck until it has been properly repaired.
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Page 71
Checks and operations prior to use Damaged or missing decals must be re- ● placed in compliance with the marking posi- tion table. The roller guide rails must be coated in a ● visible layer of grease. Check that the wheels (traction, load) are in ●… -
Page 72: Checking The Anti-Crush Safety Device
Checks and operations prior to use approximately 500 mm above the ground. (only available on 1400 kg version) DANGER If you notice any malfunctions or if you have any doubts about the correct operation of the truck, DO NOT use the truck, but call the manufacturer’s au- thorised service network.
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Page 73: Checking The Brake
Checks and operations prior to use – Release the anti-crush safety device. The truck stops. Checking the brake CAUTION 5˚ Perform this check on a flat surface. – While driving, tilt the tiller in areas (C) and (A) to test brake response. In these two areas, the truck is stopped and the drive unit is no longer powered.
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Page 74: Checking The Horn
Checks and operations prior to use Checking the horn – Operate the horn switch (1). The horn sounds. 0203_003-012 45728043478 EN — 11/2021 — 09…
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Page 75: Ergonomic Dimensions
Ergonomic dimensions Ergonomic dimensions From the correct driving position, operators necessary to ensure that the work equipment must be able to reach and operate all the con- made available to workers in the undertaking trols in the truck and also the safety/emergen- or establishment is suitable for the work to be cy devices.
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Page 76: Operator Position
Operator position Operator position Operator’s position for version without platform The driving position is in pedestrian version (driving on «the ground»). The operator should drive the truck using the driving and lifting con- trols located on the helm head. DANGER All other positions should be considered incorrect and dangerous.
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Page 77
Operator position – Recommended position when in gear (pref- erential gear) 45728043478 EN — 11/2021 — 09… -
Page 78: Driving
Driving Driving Driving safety instructions Behaviour when driving The operator must obey the same driving rules within the plant as on the road. The op- erator must drive at a speed appropriate for the driving conditions. For example, the opera- tor should drive slowly around corners, when entering and travelling along narrow aisles, when driving through swing doors, at blind…
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Page 79: Before Driving
Driving truck. In this case, the truck may only be driv- en at walking pace and with the utmost cau- tion. The truck must be stopped immediately when eye contact with the guide is lost. Before driving People in the hazard area Before starting the truck and while you are working, ensure that no-one is in the hazard area.
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Page 80: Starting The Truck
Driving Maintain sufficient distance between the high- est part of the forklift truck or load and sur- rounding fixed installations. The height de- pends on the lift height and the dimensions of the load. Refer to the technical characteristics. Rules regarding the traffic routes and the manoeuvring areas Only drive in approved areas.
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Page 81: Check The Information On The Combined Indicator
Driving Check the information on the combined indicator The instrument can display several of the truck’s functions: Discharge indicator The discharge indicator (3) operates after the battery connector has been connected. Moni- toring the discharge process protects the bat- tery against significant discharge.
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Page 82: Behaviour In Emergencies
Driving Behaviour in emergencies In an emergency, all functions on the truck can be shut down. – Press the emergency stop button (1). The truck will come to a stop. – To restart the truck, release the emergency stop button by pulling on it. CAUTION This safety device must only be used in an emergen- 0252_003-047…
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Page 83: Drive
Driving Drive – Turn the switch key to the posi- Tortoise tion (gentle acceleration and deceleration) or the position (strong acceleration Hare and deceleration) as required. – Hold one of the tiller handles (1) on one side. – Lower the tiller. …
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Page 84: Using The Truck With The «Tiller Always Active — Creep Speed» Function (Optional)
Driving – Reduce the angle of rotation of the control throttle compared to the neutral position to brake the truck electrically. Reverse travel – Use your thumb to press on the upper part of the throttle. – The speed increases with the movement of the throttle.
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Page 85
Driving speed of travel of the truck increases in line with the angle of the throttle (4). Release the button (3) to disable this func- ● tion. NOTE If the activation sequence is accidentally re- versed, i.e. with the tiller in the vertical posi- tion, the throttle (4) is turned first and then the button (3) is pressed: The truck will move in creep speed as ex-… -
Page 86: Reversing The Direction Of Travel
Driving Reversing the direction of travel Reverse direction without a load on the CAUTION forks The operator must regulate the travel control by adapting truck braking to the type of load being car- To reverse direction when travelling without ● ried in order to avoid losing the load.
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Page 87: Truck Brake Systems
Driving Truck brake systems in the opposite direction to the direction of WARNING travel The condition of the floor surface considerably af- When driving the truck, turn the travel con- ● fects the braking distance of the truck. trol beyond the neutral position in the oppo- A slippery floor will increase the braking distance of site direction to the truck’s direction of trav- the truck.
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Page 88
Driving Braking using the tiller WARNING Braking using the tiller can be performed in The condition of the floor surface considerably af- fects the braking distance of the truck. the following ways: The operator must consider this factor while driving. During travel, push the tiller to the upper ●… -
Page 89: Parking And Stopping The Truck
Driving Parking and stopping the truck WARNING Do not park the truck on a slope. Never leave the truck with the forks raised. – Park in pre-arranged and designated areas. – Lower the forks to the ground. – Turn off the truck using the start/stop key. If the Digicode option is fitted, turn off the truck by pressing the button for two sec-…
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Page 90: Forklift Use In Cold-Storage Rooms
Driving Forklift Use in Cold-Storage Rooms. A truck specifically equipped for cold-storage CAUTION rooms must be used when working at temper- If the truck has been working in environments at tem- atures below +5°C. peratures below -5°C and it is taken outside the cold- storage room, let it stand either for a sufficiently long A truck equipped for working in cold climates time to allow any condensation to evaporate (at least…
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Page 91: Lifting
Lifting Lifting Lift control elements 1 Tiller head handle 2 Straddle lifting button (optional) 3 Fork lowering button 4 Fork lifting button 5 Horn button 6 Drive control throttle 7 Anti-crush button 8 Drive control throttle 9 Straddle lowering button (optional) WARNING Risk of injury! The safety instructions must be strictly adhered to.
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Page 92
Lifting Initial lift The base lifting function increases ground clearance by allowing the truck to operate on uneven surfaces or slopes. WARNING Risk of crushing feet. Keep your feet clear of the straddles. – To lift the straddles, press the button (2). … -
Page 93: Moving The Load
Moving the load Moving the load Safety guidelines for handling loads WARNING CAUTION Closely observe the following instructions before Driving or turning with the forks raised above approx- picking up loads. Never touch or stand on moving imately 300 mm from the ground is prohibited. parts of the truck (e.g.
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Page 94
Moving the load – DANGER The loads must be arranged so that they cannot slip or overturn and fall to the ground. In order to guarantee load stability, make sure that the load is balanced and centred on the forks. DANGER Standing or walking under the raised load is strictly prohibited. -
Page 95: Checks To Be Carried Out Before Lifting A Load
Moving the load Checks to be carried out before lifting a load WARNING Never exceed the capacity of the truck. This capacity is based on the centre of gravity and the lift height of the load. Comply strictly with the load diagram! It is not permit- ted to increase the capacity by adding extra weight to the truck.
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Page 96
Moving the load – Slowly insert the forks at the centre of the load to be lifted. CAUTION Insert the fork without bumping into either the shelv- ing or the load. – Insert the forks as far as possible below the load. -
Page 97
Moving the load – Raise the forks until you reach the correct fork insertion height. – Move the truck slowly forwards to insert the forks into the load. CAUTION Insert the fork without bumping into either the shelv- ing or the load. –… -
Page 98
Moving the load – Put the tiller in the driving position. Look be- hind to check that the way is clear. Turn the throttle in the direction of travel towards the operator and drive very slowly and carefully in a straight line away from the shelves. Brake gradually. -
Page 99: Transporting Loads
Moving the load Transporting loads As a general rule, loads must be transported one by one (e.g. pallets). Transporting several loads at once is only authorised: If the safety requirements are met ● On the orders of the supervisor in charge ●…
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Page 100
Moving the load DANGER Danger of load tipping over Avoid sudden starts and stops. Approach corners slowly and carefully. 45728043478 EN — 11/2021 — 09… -
Page 101: Setting Down Loads On Shelving
Moving the load Setting down loads on shelving – Raise the forks until you reach the correct DANGER fork insertion height. Pay attention to the part of the forks protruding from the load to be set down. – Move the truck slowly forwards to set down the load.
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Page 102: Driving On Slopes
Moving the load Driving on slopes Instructions CAUTION Before approaching a slope with the truck, the In certain cases, driving with the forks pointing to- wards the top of the slope is permitted, even if the operator must check and verify the following: truck is not loaded.
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Page 103: Towing Trailers
Moving the load Using the truck on the loading bridge You must drive onto the loading bridge slowly and carefully. and inside a container The operator must check that the vehicle to be loa- DANGER ded or unloaded is sufficiently secure so that it will not move and that it is suitable to support the stress Risk of accident created by the truck.
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Page 104: Fault Displays
Fault displays Fault displays Error codes The combined indicator may display an error code. When an error code is displayed, please call our service department. NOTE Four error codes may be displayed. For exam- ple: E1: 239 ● E2: 212 ●…
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Page 105: Charging The Battery
Charging the battery Charging the battery Opening/closing the battery compartment Open – Park the truck. – Lift the cover (1). 0252_003-075 – Disconnect the battery plug (2). Closing WARNING Risk of crushing. Be sure not to leave anything between the battery cover and the edge of the chassis when closing the cover.
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Page 106: Charging The Lead Battery
Charging the battery Charging the lead battery Access the upper part of the battery, open CAUTION ● the battery hood and hold the hood open. Charge the battery with the truck turned off and the Connect the battery outlet to the battery ●…
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Page 107: Recharging The Battery Using The On-Board Battery Charger (Optional)
Charging the battery gel battery with a capacity below 210 Ah, ● gel battery with a capacity greater than 210 ● Recharging the battery using the on-board battery charger (op- tional) CAUTION Charge the battery with the engine switched off and the start key removed.
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Page 108: Preparation
Charging the battery WARNING The weight and size of the battery influence the sta- bility of the truck. The new battery must comply with the weight shown on the truck identification plate. Install the battery precisely and in accordance with technical regula- tions.
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Page 109: Using The Truck With Extension Leads
Charging the battery Servicing the battery The lids of the battery cells must be kept dry and clean. Any leakage of battery acid must be neutralised immediately. Terminals and soldering lugs must be clean and lightly greased with pole grease. Using the truck with extension leads DANGER Use of the truck with extensions is only permitted…
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Page 110
Charging the battery 45728043478 EN — 11/2021 — 09… -
Page 111: Maintenance
Maintenance…
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Page 112: General Information
Maintenance General Information General Information To keep your forklift in good condition, carry NOTE out the servicing indicated regularly, within the times indicated and using the consumption Contact the authorised service network for a materials provided for that purpose, as speci- maintenance contract appropriate to your fork- lift.
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Page 113: Preliminary Maintenance Operations
Maintenance Preliminary maintenance operations Preliminary maintenance operations Do the following before performing mainte- DANGER nance operations: Before performing any intervention on the electrical Position the truck on a flat surface and system, disconnect the battery outlet from the rela- ● make sure that it cannot move accidentally tive plug.
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Page 114: Regular Service
Maintenance Regular Service Regular Service Cleaning the Forklift Cleaning depends on the type of use and the CAUTION workplace. Should the truck come into contact Do not clean the truck with direct jets of water; DO with highly aggressive elements such as salt NOT use solvents and petrols that could damage water, fertilizers, chemical products, cement, parts of the truck.
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Page 115: Maintenance Plans
Maintenance Maintenance plans Maintenance plans Maintenance plans Key to symbols in table: ▲ = Every 1000 hours or at least every ● 12 months (whichever comes first), unless local regulations require more frequent in- tervention. ENVIRONMENT NOTE During maintenance operations, follow the in- structions provided in the «Safety guidelines relative to operating materials»…
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Page 116
Maintenance Maintenance plans Servicing work every 1000 hours On-board charger (if present): check that it is operating correctly Truck cables and connectors: check the condition and position Electrical components: clean Test the insulation between the chassis and the electric motors Test the insulation between the chassis and the electronic control On-board charger (if present): earthing and isolation circuit tests Hydraulic system… -
Page 117: Fuses
Maintenance Maintenance plans Fuses CAUTION Electricity danger – Before carrying out any work on the electrical in- stallation, the battery (2) must be disconnected. 0252_003-088-V2 – Remove the two screws (2). 0252_003-105 45728043478 EN — 11/2021 — 09…
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Page 118: Replacing The Battery From Above For Trucks With 1000 Kg And 1200 Kg Capacity
Maintenance Maintenance plans – Check the condition of the following fuses: F1 300 A main fuse F3 7.5 A main fuse 0252_003-089 Replacing the battery from above for trucks with 1000 kg and 1200 kg capacity – Before replacing the battery, carry out the ches the (B) position and then remove the preliminary operations for maintenance: hood by sliding it off sideways.
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Page 119
Maintenance Maintenance plans – Lift the battery using a hoist that is suitably CAUTION sized for the weight of the battery. Keep a To decide which type of battery to use, check the sufficient safety distance between the bat- battery characteristics provided in the «TECHNICAL tery and the truck to avoid damage to the DATA»… -
Page 120: Replacing The Battery From Above For Trucks With 1400 Kg Capacity
Maintenance Maintenance plans Replacing the battery from above for trucks with 1400 kg capacity – Before replacing the battery, carry out the ing device). Insert the safety hooks of the preliminary operations for maintenance: sling into the appropriate battery slots. The park the truck on a flat surface, switch off entire sling must be suitably sized accord- the truck and then press the emergency off…
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Page 121: Battery Replacement For Version With Side Removal
– Place the manufacturer-approved battery side-removal roller unit next to the truck; po- sition it so that it is still and stable; adjust the height of the roller unit so that it is level with the underside of the battery at the bat- tery compartment.
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Page 122
Maintenance Maintenance plans – Move the roller unit to align the truck’s bat- tery compartment with the new battery to be fitted. – Open the roller unit battery retainer. – Change the battery and refit it by following the above steps in reverse order. NOTE To decide which type of battery to use, check the battery characteristics provided in the… -
Page 123: Decommissioning
Maintenance Decommissioning Decommissioning General Information The operations to be performed for «Tempora- ry decommissioning» and «Permanent de- commissioning» are listed in this chapter. 45728043478 EN — 11/2021 — 09…
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Page 124: Forklift Towing
Maintenance Decommissioning Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. Temporary Putting Out of Commission Remove the battery and put it in a room The following operations must be performed ●…
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Page 125: Permanent Putting Out Of Commission (Demolition)
Maintenance Decommissioning Permanent Putting Out of Commission (Demolition) The forklift must be demolished in compliance DANGER with local legislation. Contact the authorised Disassembly of the forklift for scrapping is extreme- service network or authorised companies to ly hazardous. scrap the forklift according to local legislation. ENVIRONMENT NOTE In particular, batteries, fluids (oils, fuels, lubri- cants, etc, electrical and electronic compo-…
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Page 126
Maintenance Decommissioning 45728043478 EN — 11/2021 — 09… -
Page 127: Technical Data
Technical data…
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Page 128: Overall Dimensions
Technical data Overall dimensions Overall dimensions 45728043478 EN — 11/2021 — 09…
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Page 129: Datasheet (Vdi) Exv 10 Basic And Exv 10
Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 Datasheet (VDI) EXV 10 Basic and EXV 10 EXV 10 Ba- CHARACTERISTICS EXV 10 Simplex Telescopic NiHo Drive: electric, diesel, petrol, Electric Drive type: manual, pedes- trian, ride-on standing, ride-…
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Page 130
Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 EXV 10 Ba- WHEELS EXV 10 Simplex Telescopic NiHo Number of wheels, drive side/load side (x = drive 1x-1/2 wheel) b10 [ 3.6 Drive side track width b11 [ 3.7 Load side track width… -
Page 131
Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 EXV 10 Ba- DIMENSIONS EXV 10 Simplex Telescopic NiHo 4.25 Outside fork spread 520/560/680 Ground clearance at the mid- 4.32 dle of the distance between forks Working aisle with pallet Ast3 4.33… -
Page 132
Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 EXV 10 Ba- ELECTRIC MOTOR EXV 10 Simplex Telescopic NiHo 6.5 Battery weight (±5%) (kg) Energy consumption accord- 0.72 0.72 ing to VDI cycle EXV 10 Ba- OTHER EXV 10… -
Page 133
Technical data Datasheet (VDI) EXV 10 Basic and EXV 10 Masts Simplex Telescopic EXV 10 Basic EXV 10 1940 2390 1490 1690 1940 2140 2390 2590 – – 1565 1765 2015 2215 2465 2665 1462 1912 – – – –… -
Page 134: Datasheet (Vdi) Exv 12 And Exv 12 I
Technical data Datasheet (VDI) EXV 12 and EXV 12 i Datasheet (VDI) EXV 12 and EXV 12 i EXV 12 CHARACTERISTICS EXV 12 Telescopic NiHo Triplex Drive: electric, diesel, petrol, LPG Electric Drive type: manual, pedestrian, ride-on standing, ride-on seated, Pedestrian order picking Capacity/Load…
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Page 135
Technical data Datasheet (VDI) EXV 12 and EXV 12 i DIMENSIONS EXV 12 Telescopic NiHo Triplex Height with lift mast retracted see mast table (mm) Free lift see mast table (mm) Lift see mast table (mm) Height with mast removed see mast table (mm) Height of tiller in driving position,… -
Page 136
Technical data Datasheet (VDI) EXV 12 and EXV 12 i PERFORMANCE EXV 12 Telescopic NiHo Triplex Acceleration time, with/without 8.3/7 load (over 10 metres) 5.10 Operating brake electromagnetic ELECTRIC MOTOR EXV 12 Telescopic NiHo Triplex Traction motor, performance KB Lifting motor, performance 15% 3.2 / 10% Battery type in accordance with DIN 43 531/35/36 A, B, C, no… -
Page 137
Technical data Datasheet (VDI) EXV 12 and EXV 12 i WEIGHTS EXV 12 i Telescopic NiHo Triplex Tare weight (with battery) 1056 Load per laden axle, drive side/ 802/1307 818/1438 load side Load per unladen axle, drive side/ 643 / 266 710 / 346 load side WHEELS… -
Page 138
Technical data Datasheet (VDI) EXV 12 and EXV 12 i DIMENSIONS EXV 12 i Telescopic NiHo Triplex 4.20 Length including shoulder of forks (mm) 4.21 Total width (mm) s/e/l 4.22 Fork dimensions 65/180/1150 60/180/1150 (mm) 4.24 Frontal width (mm) 4.25 Outside fork spread (mm) Ground clearance at the middle of 4.32… -
Page 139
Technical data Datasheet (VDI) EXV 12 and EXV 12 i DRIVE EXV 12 i Telescopic NiHo Triplex Battery weight (±5%) Energy consumption according to kW/h VDI cycle OTHER EXV 12 i Telescopic NiHo Triplex Type of drive control AC Control Noise level at driver’s ears (±… -
Page 140: Datasheet (Vdi) Exv 14C And Exv 14Ic
Technical data Datasheet (VDI) EXV 14C and EXV 14iC 1490 1690 1940 2140 2390 2590 1565 1765 2015 2215 2465 2665 2024 2424 2924 3324 3824 4224 2502 2902 3402 3802 4302 4702 h1 initial lift = h1 (standard) + 6 mm NiHo Triplex EXV 12/EXV 12 i…
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Page 141
Technical data Datasheet (VDI) EXV 14C and EXV 14iC WEIGHT EXV 14C Telescopic NiHo Triplex Service weight (with battery) 1042 1174 Axle load with load, drive side/load 813/1629 868/1707 side Axle load without load, drive side/ 736/307 816/359 load side WHEELS EXV 14C Telescopic… -
Page 142
Technical data Datasheet (VDI) EXV 14C and EXV 14iC DIMENSIONS EXV 14C Telescopic NiHo Triplex 4.19 Overall length without load 1927 1951 (mm) 4.20 Length to fork face (mm) 4.21 Total width (mm) s/e/ 4.22 Fork dimensions l (mm 75 to 55 / 182 / 950 to 1150 4.24 Fork carriage width (mm) 4.25 Fork spread… -
Page 143
Technical data Datasheet (VDI) EXV 14C and EXV 14iC ELECTRIC MOTOR EXV 14C Telescopic NiHo Triplex (11) (12) Voltage/Nominal capacity V/Ah 24/250 — 24/315 (11) (12) Battery weight (±5%) — 263 Energy consumption acc. to VDI kW/h 1.14 cycle OTHER EXV 14C Telescopic NiHo… -
Page 144
Technical data Datasheet (VDI) EXV 14C and EXV 14iC WHEELS EXV 14iC Telescopic NiHo Triplex Øxl Wheel sizes, load side 1xØ85×100 (mm) Øxl Stabiliser wheels (sizes) Ø140 x 54 (mm) Wheels number, drive side/load 1x-1/2 side (x = drive wheel) b10 [ Track width, drive side b11 [… -
Page 145
Technical data Datasheet (VDI) EXV 14C and EXV 14iC DIMENSIONS EXV 14iC Telescopic NiHo Triplex Ground clearance, centre of 4.32 wheelbase (mm) (1) (3) (10) 2429 (1) (3) (10) (2)(3)(10) (2)(3)(10) Ast ( 2410 /2398 2418 4.34 Aisle width with pallets 800 x 1200 (1)(4)(10) (2)(4)(10) (1)(4)(10) -
Page 146
Technical data Datasheet (VDI) EXV 14C and EXV 14iC OTHER EXV 14iC Telescopic NiHo Triplex Type of drive control 10.7 Noise level at operator’s ear dB(A) 1) Fork arms lowered 2) Fork arms raised 3) Battery compartment 68 4) Battery compartment 66 5) Tele mast h1′ = 1990 mm, battery compart- ment 112, forks = 560×01150 mm 6) Triplex mast h1 =1915 mm, battery com-… -
Page 147
Technical data Datasheet (VDI) EXV 14C and EXV 14iC h2 ( lift 150 150 150 150 150 150 150 Lift h3 ( rais * with increased mast height h1′ ** + 566 mm with load backrest (height from forks 1000 mm) NiHo type h1 (… -
Page 148
Technical data Datasheet (VDI) EXV 14C and EXV 14iC rais * with increased mast height h1′ ** + 566 mm with load backrest (height from forks 1000 mm) Mast Triplex type Heigh h1 (m 1665 1915 2065 2265 mast low- (mm) ered h2 (m… -
Page 149: Supply Table
Technical data Supply table Supply table Supply table for standard trucks Element to be supplied Lubricants Hydraulic system HLF 32 Reduction gear FUCHS TITAN SUPER GEAR SAE 80W-90 General and mast lubrication TUTELA MP02 Chain lubrication STRUCTOVIS EHD Supply table for cold-storage trucks Element to be supplied Lubricants Hydraulic system…
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Page 150
Technical data Eco-design requirements for electric motors and variable speed drives 45728043478 EN — 11/2021 — 09… -
Page 151
Overview……Datasheet (VDI) EXV 10 Basic and EXV Overviews…… -
Page 152
Index Safety devices….. . 23 Tests and actions prior to use..Misuse. -
Page 154
STILL GmbH 45728043478 EN — 11/2021 — 09…