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Summary of Contents for SCHEIDT & BACHMANN entervo.lane

State: December 2017

Customer Documentation

SV|51

This manual, including all of its component parts, is copyright protected. Scheidt & Bachmann GmbH

reserves all rights to its contents. Any use not expressly approved by copyright law is subject to prior

approval by Scheidt & Bachmann GmbH. This applies particularly to copying, processing, translations and

microfilming, as well as to storage and data processing in any electronic systems.

All contents of this manual shall be treated confidentially and shall not be transferred to any third party, either

for their own commercial use or for any other client.

Since all information and facts are subject to technical changes, any liability for the data contained is hereby

disclaimed. Modifications of technical details, in terms of information and illustrations are reserved. Make

sure to follow the updating index. Scheidt & Bachmann GmbH cannot be held responsible for direct damage

and/or possible consequential damage due to misuse by the customer or by third parties, unless the Product

Liability Act (ProdHaftG) is concerned. In no event shall Scheidt & Bachmann GmbH be liable for any dam—

age out of or in connection with the provision of the manual.

© 2017 Scheidt & Bachmann GmbH, Fare collection system (FCS)

Breite Straße 132 41238 Mönchengladbach

www.scheidt-bachmann.com

Subject to change.

History

Version Date Change Edit

1.00 09.08.2017 Start Version Stevens

1.01 25.08.2017 Changes to suggestions of system

development

Stevens

1.02 13.12.2017 Changes to suggestions of system

development

Stevens

Table 1-1

Chapter 1 Introduction and Safety

1.1 SV|51 Description …………..…………………………………………………..……… 1-5

1.1.1 Components ……………….…………….………….…………….………….…………….……………. 1-5

1.2 Overview……………..……………………….…………..………………………..……… 1-5

1.3 Safety Features…………….…………………………..………………………..……… 1-6

1.4 Protective Equipment……….……………………….………………………..……… 1-8

1.5 Special Tools……….……………………………………………………………..……… 1-8

1.5.1 Warning Symbol…………….…………….………….…………….……………..…………….……… 1-9

1.5.2 Caution Symbol………..…………….………….…………….…………….………….…………….… 1-9

1.5.3 Information Symbol……..…………….…………….………….…………….…………….…………. 1-9

1.5.4 Example Symbol ……………………….……….……………….………….………….…………….… 1-9

1.5.5 Finger Tip Maintenance Symbol …………….…………….…………….…………….…………. 1-9

1.5.6 Tools Symbol……………………….………….…………….………….…………….…………….…… 1-9

1.5.7 Electrical Hazard Symbol ….……………..………….………………………..………………….. 1-10

1.5.8 Electrostatic Discharge Symbol ………….……………….………….…………….………….. 1-10

1.5.9 Hot Hazard Symbol …………..………….……………..…………….………….…………….……. 1-10

1.5.10 Maintenance Cycle Symbol………..……….……………….………….…………….………….. 1-10

1.6 Machine Safety Labels ……………………………………………………..………. 1-10

1.6.1 Labels On Inside Of Most AFC Enclosures …………..………….………….…………….. 1-11

1.6.1.1 Model Number Labels…………………….…………….………….…………….………….. 1-11

1.6.1.2 CE Label ………….………….…………….………….…………….………….…………….…. 1-11

1.6.1.3 FCC License Label …………….…………….…………….………….…………….……….. 1-11

1.6.1.4 TÜV SÜD NRTL Label …………………………….………….…………….…………….…. 1-12

1.6.1.5 Electrical Hazard Label …………………..…………….…………….………….………….. 1-12

1.6.1.6 Hot Surface Label ……..………….……………..…………….…………….………….……. 1-13

1.6.1.7 Hand Entanglement/ Rotating Gears Label ……..…………….………….………….. 1-13

Chapter 2 Glossary

2.1 Glossary of Terms and Abbreviations….……………………………………. 2-15

Chapter 3 Declaration of Conformity

3.1 Europe ………….…………………………………………………………………………. 3-29

3.2 USA/CANADA…………..………………………………………………………………. 3-30

Chapter 4 Installation and Initialization

4.1 Overview……………………………………………………………..……………………4-31

4.1.1 Components.………….…………….………….…………….………….…………….………….……. 4-31

4.1.2 Drilling into Concrete ………………………….………….…………….………….…………….…. 4-37

4.1.3 Adhesive Option…….………………………..…………….………….…………….………….……. 4-37

4.1.4 Side Conduit Entry …………………………..…………………………………………………….…. 4-38

4.1.5 Bottom Conduit Entry ………………………………………….……………………………………. 4-38

4.1.6 Bill of Materials……………………….…………….………….………….…………….………….…. 4-39

4.1.7 Tools Required ………………………….…………….………….…………….………….………….. 4-39

4.1.8 Mounting the base plate ………………………..…………….…………….………….………….. 4-40

4.1.8.1 Drilled solution………………..………….…………….………….…………….………….…. 4-40

4.1.9 SV|51 Provisioning Prerequisites ……..…………….………….…………….………….……. 4-49

4.1.9.1 Technical Specifications………………….………….…………….………….…………….. 4-50

Chapter 5 Module Removal

5.1 Module Removal …………………………………….………………………………..5-51

5.2 MicroSD Card Removal and Replacement …………..……………………..5-55

5.3 Tools and Consumables ……..…………………………………………………….5-56

Chapter 6 Preventive Maintenance

6.1 General Maintenance and Cleaning ………….……………………….……….6-59

6.2 Materials and Replacement Parts……….………………………………………6-60

6.2.1 Cleaning and Visual Inspection of Interior……………….………….…………….……….. 6-61

6.2.2 Cleaning and Visual Inspection of Exterior …………..………….…………….………….. 6-61

6.2.3 Screen …………………..…………………….……………..………………………..…………………..6—61

6.2.4 Test for proper adjustment of the Lock Switch ………..……………..………………….. 6-61

Chapter 7 IPC

7.1 IPC Pages ………….…………..…………………………………………………………7-63

Chapter 1

Introduction and Safety

Chapter 1 Introduction and Safety

1.1 SV|51

Description

The SV|51 Station Platform Validator is a device with read and write capabilities

with contactless smartcards. The SV|51 will be floor mounted.

1.1.1 Components The SV|51 is comprised of six main components as shown below (Figure 5):

Base Plate

Power Supply

Stainless steel column with a welded mounting plate at the bottom

Adapter Ring

SV|51 Main Unit

Lock

Figure 1-1 Components

1.2 Overview The Station Fare Transaction Processor Repair and Maintenance Manual

(RMM) provides complete, detailed instructions for operating, maintaining, and

troubleshooting the Station Fare Transaction Processor. Comprehensive charts,

tables, graphs and other diagrams provide a technical document that is easy to

use and understand.

Chapter 1

Introduction and Safety

Full documentation that would be needed by maintenance personnel is available

through Scheidt & Bachmann. The manual assumes that comprehensive repair

procedures will be performed by fully trained contractor technicians.

This manual reflects Scheidt & Bachmann’s commitment to providing our cus-

tomers with comprehensive technical documentation, along with training guide-

lines to augment our customer training program.

PLEASE READ THIS MANUAL AND ALL REFERENCED DOCUMENTS

CAREFULLY BEFORE ATTEMPTING TO INSTALL THIS AFC EQUIPMENT.

FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND THE

INSTRUCTIONS OR NOTES IN THE INSTALLATION DRAWINGS MAY

CAUSE INJURY TO YOURSELF OR DAMAGE TO THE EQUIPMENT AND

MAY ULTIMATELY COMPROMISE THE OPERABILITY OF THE

EQUIPMENT!

All Automated Fare Collection (AFC) equipment is TÜV-SÜD-NRTL listed. To

continue to be compliant with TÜV-SÜD-NRTL requirements, please note that

the following items need to be performed during installation:

The equipment will remain TÜV—SÜD-NRTL compliant only if the mounting and

wiring are also TÜV-SÜD-NRTL compliant. Please take great care during instal-

lation to comply with TÜV-SÜD-NRTL and NEC requirements.

Ensure compliance with all Safety Regulations and Safety Recommendations.

Although this manual has been prepared with great care, some information may

seem unclear. If so, please feel free to contact us with your remarks or ques-

tions.

Scheidt & Bachmann USA

781 272-1664

DISCLAIMER

Scheidt & Bachmann USA INC. IS NOT LIABLE FOR INJURIES TO ANY

PERSON OR DAMAGE TO THE EQUIPMENT RESULTING FROM FAILURE

TO COMPLY WITH THE MANUFACTURER’S INSTRUCTIONS OR

DOCUMENTATION. THIS DISCLAIMER INCLUDES ALL THIRD PARTY

DOCUMENTATION PREPARED BY OEMS AND PROVIDED AS A

COURTESY BY Scheidt & Bachmann USA INC. TO ITS CUSTOMERS.

FAILURE TO FOLLOW MANUFACTURER’S INSTRUCTIONS MAY

INVALIDATE ANY OR ALL WARRANTIES, EXPRESS OR IMPLIED.

NOTE: NOT ALL OF THESE WARNING LABELS OR HAZARDS MAY EXIST IN ALL

AFC DEVICES. ONLY THOSE LABELS THAT APPLY TO THE STATION

FARE TRANSACTION PROCESSOR, AND ARE REQUIRED TO MEET UL

CERTIFICATION REQUIREMENTS, WILL BE FOUND IN THE STATION

FARE TRANSACTION PROCESSOR. BE CAUTIOUS AND OBSERVANT,

AND LOOK FOR SUCH WARNING LABELS AND POTENTIAL HAZARDS.

ANY TECHNICIAN OR PERSON ACCESSING THE INTERIOR OF ANY AFC

DEVICE SHOULD USE COMMON SENSE AND EXERCISE EXTREME CAU-

TION.

1.3 Safety

Features

Safety engineering is an integral part of Scheidt & Bachmann’s designs. Mainte-

nance technicians must perform maintenance and repair in accordance with

industry safety standards including Federal, Provincial, and Local codes and

regulations.

Chapter 1

Introduction and Safety

Close attention to proper safety precautions is of the utmost importance. Com-

ponents should be installed, maintained, and repaired only by trained, qualified

personnel using reasonable care. Improper installation, maintenance, or repair

procedures may damage the machine or cause serious personal injury or death.

The following pages provide detailed information on safety precautions that

must be observed when working on AFC Systems. This information should be

carefully read and thoroughly understood before performing routine mainte-

nance or attempting to troubleshoot or repair the machine.

It is the responsibility of the maintenance agency to ensure that the safety

instructions in this manual are read, understood, and implemented by properly

trained maintenance and service technicians. All other persons who work with

the internal systems of any AFC systems should also be trained in safety.

Topics covered in this section include:

 1.1 General Safety Guide

 1.4 Protective Equipment

 1.5 Special Tools

 1.2 Use of Symbols in Manual

 1.6 Machine Safety Labels

In addition to the safety features listed in this section, which includes

specific UL safety labels, additional UL requirements are shown in these

three drawings included in Chapter 7: Electrical Installation Mains,

Electrical Installation Ethernet, and Mounting Possibilities.

Chapter 1

Introduction and Safety

1.1 General

Safety Guide

This chapter provides the technician with the safety information necessary to

avoid personal injury or equipment damage. Only qualified, trained technicians

using reasonable care should perform maintenance or repair. As with any

mechanical system, the AFC components can pose certain safety hazards. The

following guidelines must be followed when working on the mechanical systems

of any AFC Systems or Components.

Only competent, qualified technicians trained by Scheidt & Bachmann should

service this machine.

Service technicians must read and understand all operating and service

instructions.

Turn electrical power off before opening any electrical enclosure.

Do not operate the machine with the cover of any enclosure, or the guard or

covers over any mechanism, removed.

Due consideration should be given to any safety regulation applicable to the

particular location in which the machine is operating.

Do not turn on power to the machine when components are disconnected.

The machine must not be used for any purpose other than that for which it

was designed and approved by Scheidt & Bachmann.

When servicing or repairing the machine, all machine control panels must be

tagged in compliance with OSHA Lockout/Tagout procedures to indicate that

machine should not be operated.

1.4 Protective

Equipment

The technician should use care when working with solvents and other cleaning

agents that may be abrasive or have a tendency to cause irritation to the skin or

eyes. Read all labels carefully and follow instructions for the use of gloves when

working with chemical fluids.

When using cleaning agents such as fluids or pressurized air, safety glasses

must be worn to prevent eye damage.

1.5 Special Tools There are no special tools required to ensure the safety of the service techni-

cian. However, ESD (Electrostatic Discharge: see paragraph 1.5.8) protection is

required for all procedures involving contact with electrostatic sensitive printed

circuit boards. The use of a standard ESD Safety Wrist Strap is required when

working with electrostatic sensitive printed circuit boards.

Chapter 1

Introduction and Safety

1.2 Use of

Symbols in

Manual

Symbols for cautions and warnings are used frequently throughout this manual.

Each symbol appears on the left side of the page with the associated text printed

to the right.

There are several different types of symbols that indicate varying levels of safety

hazards. Detailed information on each symbol is provide in this chapter.

It is vital that the technician understand and follow all safety warnings, cautions

and information guidelines when working on AFC Systems.

1.5.1 Warning

Symbol

The Warning Symbol indicates a potential for serious damage to the equipment

or serious injury to the maintenance or service technician. Extreme care should

be used when performing procedures that are preceded by this symbol.

This symbol indicates a WARNING. A detailed description of the particular

hazard will appear next to the symbol in bold, italic print.

1.5.2 Caution Symbol The Caution Symbol indicates a potential for damage to a particular part or func-

tion of the machine. Reasonable care should be used when performing proce-

dures preceded by this symbol.

This symbol indicates a CAUTION. A detailed description of the particular

hazard will appear next to the symbol in bold, italic print.

1.5.3 Information

Symbol

The Information Symbol indicates special information that could be important for

protecting a particular part or function of the machine. Reasonable care should

be used when performing procedures that are preceded by this symbol.

This symbol indicates that more INFORMATION follows. A detailed

description of the particular hazard will appear next to the symbol in bold,

italic print.

1.5.4 Example

Symbol

The Example Symbol precedes an example of a function. The text or illustration

explains one possible function. This explanation applies to all other functions of

the same kind.

This symbol indicates that an EXAMPLE follows.

1.5.5 Finger Tip

Maintenance

Symbol

The Finger Tip Symbol indicates that no tools are required to perform the task

described. Reasonable care should be used when performing procedures that

are preceded by this symbol.

This symbol indicates a FINGER TIP MAINTENANCE action. A step-by-

step description of the task will appear next to the symbol in bold, italic

print.

1.5.6 Tools Symbol The Tools Symbol indicates that tools are required to perform the task described.

Reasonable care should be used when performing procedures that are pre-

ceded by this symbol.

Chapter 1

Introduction and Safety

This symbol indicates a TOOL is required to perform the task described in

the text.

1.5.7 Electrical

Hazard Symbol

The Electrical Hazard Symbol indicates the potential for serious damage to the

machine caused by electrical voltage surges or serious injury to the service tech-

nician caused by electrical shock. Extreme care should be used when perform-

ing procedures preceded by this symbol.

This symbol indicates possibility of ELECTRICAL HAZARD. A detailed

description of the particular hazard will appear next to the symbol in bold,

italic print.

1.5.8 Electrostatic

Discharge

Symbol

The Electrostatic Discharge Symbol indicates the potential for serious damage

to the printed circuit boards or other Electrostatic Discharge (ESD) sensitive

devices in the machine. Extreme care should be used when performing proce-

dures preceded by this symbol. The technician should wear a grounding strap

and use the proper techniques associated with handling printed circuit boards or

other ESD sensitive devices.

This symbol indicates an ESD HAZARD. A detailed description of the

particular hazard will appear next to the symbol in bold, italic print.

1.5.9 Hot Hazard

Symbol

The Hot Hazard Symbol indicates the danger for serious burns caused by sur-

faces within the machine that may be extremely HOT to the touch. Hot surfaces

can cause serious injury to the service technician. Extreme care should be used

when performing procedures preceded by this symbol.

This symbol indicates a RISK OF BURNS. A detailed description of the

particular hazard will appear next to the symbol in bold, italic print.

1.5.10 Maintenance

Cycle Symbol

The maintenance cycle symbol indicates the required maintenance cycles

described in the subsequent part of the manual. An example is shown below.

Time is indicated by month or by quantities of coins or tickets.

1.6 Machine

Safety Labels

The typical AFC device has safety labels on some internal components to alert

service technicians and other personnel that a safety hazard may exist when

working on certain machine subassemblies. Not all safety labels may apply to

service operations on every subassemblies.

A series of different labels is used within the machine. The following paragraphs

describe these labels and note the location within the machine where they will be

found. It is important to read and understand this information thoroughly.

Chapter 1

Introduction and Safety

1.6.1 Labels On

Inside Of Most

AFC

Enclosures

There are several labels used on the assemblies located on the inside of the typ-

ical AFC device enclosure. These labels and their meanings are described

below.

1.6.1.1 Model Number

Labels

The Model Number Label shown in Figure 1-2 is typically found inside the AFC

device on the floor of the enclosure and also on all main modules. There are

three different types of labels used. This label indicates the drawing or part num-

ber as well as the serial number. The index in brackets after the drawing number

or part number indicates the hardware release. It will be changed in conjunction

with hardware updates, i.e. index “A” will become index “B.”

Figure 1-2 Model Number Labels

1.6.1.2 CE Label The CE label shown in Figure 1-3 appears on the backside of the device.

Figure 1-3 CE Label

1.6.1.3 FCC License

Label

The FCC License label shown in Figure 1-4 appears on the backside of the

device.

Chapter 1

Introduction and Safety

Figure 1-4 FCC-License

1.6.1.4 TÜV SÜD

NRTL Label

The TÜV-SÜD-NRTL label shown in Figure 1-5 appears on the backside of the

device.

Figure 1-5 NRTL-Label

1.6.1.5 Electrical

Hazard Label

The Electrical Hazard label shown in Figure 1-6 appears on or near certain

components located inside the device door and/or enclosure. The label is used

to indicate an electrical hazard such as risk of electrical shock that can cause

serious injury to the technician or observer that fails to observe the warning.

Figure 1-6 Electrical Hazard Label

Special Electrical Hazard Labels are shown in Figure 1-7 and Figure 1-8.

Figure 1-7 located on the customer display inside of the frame of the device.

Figure 1-7 Electrical Hazard Label on the back of most Customer Displays

Chapter 1

Introduction and Safety

Figure 1-8 Electrical Hazard Label used for the MEM

1.6.1.6 Hot Surface

Label

The Hot Surface label shown in Figure 1-9 below is used on the heater/blower

unit to indicate the possibility of burns when touching the heater/blower unit. This

label can also be found where other heat or burn hazards may exist.

Figure 1-9 The Hot Surface Label

1.6.1.7 Hand

Entanglement/

Rotating Gears

Label

The hand entanglement/rotating gears label is used to indicate an entanglement

hazard (such as the risk of crushing or cutting fingers) that can cause serious

injury to the technician or observer.

Figure 1-10 The Hand Entanglement/ Rotating Gears Label

Chapter 1

Introduction and Safety

Chapter 2

Glossary

Chapter 2 Glossary

2.1 Glossary of

Terms and

Abbre-

viations

Many terms and abbreviations are used to describe Fare Collection Equipment.

Some are Automated Fare Collection (AFC) industry standard terms, some are

application-specific, such as networking and telecommunications terms, and

some are unique to the customer’s system.

NOTE: The term “TVM” as used in this glossary is synonymous with the term

“FVM” (Fare Vending Machine). The term “TSM” as used in this glossary

refers to any AFC device that sells Tickets. It is an all-inclusive term. TVM

and TSM are standard AFC-industry acronyms. The SSK is a variation of a

TVM.

NOTE: This is a comprehensive glossary that may include items or terms not

used by your transit agency.

A

A See “Ampere”.

AC See “Alternating Current”.

Access Level Individual users of a computer system have

specific access rights that regulate what they

can view or modify. Access rights are organized

into groups, which are called Access Levels.

ADA See “Americans with Disabilities Act”.

AFC Automatic Fare Collection

Alarm Event An alarm event is generally defined as the

unauthorized opening of an AFC machine.

Alarm System A combination of sensors in an AFC machine

that indicates when the unit has been opened

without authorization. May trigger either an

audible or silent alarm, depending on the

machine design.

Alternating Current An electrical current that continuously changes

polarity or direction of flow, usually 50 or 60

times per second

Americans with Disabilities

Act (ADA)

The federal law mandating facility and equip-

ment accessibility requirements for persons

with disabilities.

Ampere A unit of measure of electrical current, the cur-

rent produced by applying one volt to a circuit

with a resistance of one ohm.

Chapter 2

Glossary

ANSI American National Standards Institute

Application Server NT-based server which runs the Central Com-

puter System Application processes

APTA American Public Transportation Association

ASCII American Standard Code for Information Inter-

change

Audio Speaker A speaker that broadcasts messages in the lan-

guage of choice with content similar to the mes-

sage on the customer display.

AWG American Wire Gauge, a measure of the cross

section of a wire.

B

Bank Account No. Bank account number of an employee

Bank ID No. Bank identification number of an employee

Barcode A barcode is used to encrypt data into a series

of vertical bars (universal product code [UPC]).

It identifies various modules within an AFC

device such as a ticket roll.

Barcode Scanner The Barcode Scanner is a handheld scanner

used to read barcodes (e.g. on replacement

components).

Battery Pack The Battery Pack module supplies 39 VDC if

AFC machine main power is lost.

Bitmap Bit-oriented graphics

Blower Also referred to as a “fan,” the blower cools the

Central Processing Unit (CPU) in the ECU.

Boot Loading of the operating system into the RAM

Byte 1 Byte = 8 Bit

C

CAD/AVL Computer Aided Dispatch/Automatic Vehicle

Locator

Card A credit, debit, stored value, or “smart” card

Card Reader See “Credit Card Reader”.

CCS See “Central Computer System”.

Central Computer System

(CCS)

Centralized company file server that collects

and distributes operating and system fare col-

lection data. The CCS serves all AFC system

connected machines and devices.

Command Instruction to initiate a special transaction

Chapter 2

Glossary

Command Codes See “Service Command”.

Commuter Rail Server A computer system that acts as a data conduit

between the Central Computer System (CCS)

and the Station Controllers at commuter rail

stations.

COTS “Commercial Off The Shelf “equipment

CPU Central Processing Unit

CRC Cyclic Redundancy Check. Check sum of the

content of the file.

Customer Display The Customer Display is a part of the user

interface. In some AFC machines, it may

include a touch screen.

Customer Specific Value A data field in which the customer is able to

store individualized information.

D

Database A database is an accumulation of individual

pieces of information that are related to each

other.

Database Server The Database Server is the CCS hardware and

software system on which the database is

located.

DC Direct Current

DCM Data Control Module; a flash card used to

update equipment in the field.

Device Type Device type is a term that refers to categories of

AFC equipment, such as FVMs, TOMs, Fare

Gates, MEMs, etc.

Download The process of sending information from a host

to a client, enabling client data to be updated.

Driver Software interface which connects devices to

the operating system.

DTE Diagnostic and Test Equipment

E

Electrostatic Discharge

(ESD)

The Electrostatic Discharge symbol indicates

the potential for serious damage to the printed

circuit boards or other Electrostatic Discharge

(ESD) sensitive devices in the machine.

Grounding precautions must be followed when-

ever this symbol appears.

Element.h The element.h file defines elements in service/

statistic printouts.

Chapter 2

Glossary

Error Codes Also called an error message, which is gener-

ated automatically when a particular set of

abnormal conditions occurs. Error information

concerning a system fault or equipment mal-

function can be viewed on the Customer Dis-

play, Service Terminal Display, or on a printed

report.

Error Message See “Error Code”.

ESD See “Electrostatic Discharge”.

Event Every action that occurs at or in the TSM is

defined as event.

Exchange Factor Factor needed to convert different currencies.

F

FCC Labels Federal Communications Commission (FCC)

labels that identify the license for the transpon-

der identification system. These labels are

located near each transponder, such as on the

Additional Coin Magazine connection board, in

the Coin Magazine Drawer and beside the Coin

Vault.

File Transfer Protocol

(FTP)

The Internet’s file transfer protocol. FTP, which

has been used for more than two decades, is a

standard protocol for accessing files on servers

all over the world.

Filter A Filter selects data under special criterion.

Firmware Computer programs and data loaded into read-

only memory that cannot be modified by the

computer during normal operation and that is

not erased by loss of power.

Flash Card The Flash Card is a memory storage module

(PCMCIA) used for AFC machine initialization

and backup storage.

FTP See “File Transfer Protocol”.

FVM See “Fare Vending Machine”.

G

GHz GigaHertz — a unit of measure of electrical fre-

quency equal to one thousand million (1012)

Hertz (cycles per second).

Graphical User Interface The panel and components through which the

customer interacts with the machine.

GUI See “Graphical User Interface”.

Chapter 2

Glossary

H

HD Abbreviation for Hard Disk

Heater The heater is located in the bottom of the AFC

machine housing. It provides heat when acti-

vated by a thermal sensor. Also, see Heater/

Blower Unit (HBU).

Heater/Blower Unit The Heater/Blower Unit (HBU) is activated by

an environmental temperature sensor, which is

typically located above the ECU Main Com-

puter. When activated, the HBU blows cool or

warm air (depending on the ambient tempera-

ture) over the interior of the device.

Hexadecimal Numeric system with base 16 (figures from 0 to

15).

HICO Type of write/read head with high field strength.

Hz A unit of measure of electrical frequency, equal

to one cycle per second.

I

I/O Abbreviation for input/output

ID Abbreviation for “Identification Number”

ID Reader Device that reads IDs from magnetic strip

cards.

IEC International Electrotechnical Commission

IEEE Institute of Electrical and Electronic Engineers

Intrusion Alarm In most AFC machines, the intrusion alarm,

which may be audible or silent, monitors the

outer door. The alarm is triggered when an

attempt is made to force open the outer door.

The alarm also triggers when too much time

elapses before entering the security code or

inserting the cylinder lock. Alarm conditions are

also reported to the CCS, which then notifies

designated individuals or parties.

ISDN See “Integrated Services Digital Network”.

ISO International Standards Organization

K

KB Kilobyte (one thousand bytes, where 1 byte

equals 8 bits)

Key Pad See “PIN-pad”.

Chapter 2

Glossary

Keyboard The keyboard is used by the user to enter data

into the system.

kHz KiloHertz – a measure of frequency equal to

one thousand Hertz (cycles per second)

L

LAN See “Local Area Network”.

Language Marker Displays the language the device is equipped

with.

LCD Liquid Crystal Display; see “LCD Display” .

LCD Panel Part of the FVM Customer Display.

LED Light Emitting Diode

LLRC See “Lowest Level Replaceable Component”.

LLRU See “Lowest Level Replaceable Unit”.

Lmk Check Value The Lmk Check Value images the check sum of

the host security module internal data.

Local Area Network (LAN) A group of interconnected computers located

within the same physical or geographical area

(e.g. within the same building or campus.) See

Wide Area Network.

Locking System See “Door Locks”.

Logical Stock The number used internally by the ticket control

software to identify a physical ticket. The “logi-

cal stock” number may differ from the actual or

“physical stock” number.

Login To get access the system, a login with ID and

password has to be completed.

Lowest Level Replaceable

Component (LLRC)

The most basic component that is normally

replaced in the field

Lowest Level Replaceable

Unit (LLRU)

The most basic unit or assembly that is nor-

mally replaced in the field

LRV Light Rail Vehicle

LUHN-Check The LUHN-check is an international standard

used to protect and proof credit/debit cards.

M

mA Milliampere – a unit of measure of electrical

current equal to one thousandth of an ampere.

An ampere is the current that flows through a

circuit of 1 ohm resistance with a voltage of 1

Volt applied.

Chapter 2

Glossary

MAC Abbreviation for Message Authentication

Codes.

mAh An mAh is a milliampere-hour. It is one thou-

sandth of an ampere-hour and is commonly

used as a measure of charge in batteries. An

ampere-hour is the amount of energy charge in

a battery that will allow one ampere of current

to flow for one hour. The HCR battery is rated at

1200 mAh.

Main Circuit Breaker The Main Circuit Breaker, which is located in

the Power Connection Box, protects the system

against high current overload.

Main Module Main Application which controls the Central

Server Application.

Maintenance The action performed to prevent equipment

performance degradation or failure (preventive

maintenance) or restore the machine to an in-

service condition following a failure (corrective

maintenance).

Manipulation Alarm This alarm (siren) is activated if an attempt is

made to open the AFC machine without the

correct Personal Identification Number (PIN)

being entered within the designated time

period.

Manipulation Sensor This alarm is activated if an attempt is made to

open the Ticket Selling Machine without enter-

ing the correct Personal Identification Number

(PIN).

MAYFAIR Type of contactless write/read device for chip

cards

MB Megabyte – one million bytes, where one byte

equals 8 bits.

Mbps Megabits per second – one million bits per sec-

ond

MDT Abbreviation for Mobile Data Transporter.

MSHA Mine Safety and Health Administration

Multimedia Multimedia includes texts, pictures and audio

data.

The Main Computer The Main Computer is called the Electronic

Control Unit (ECU). In most AFC machines, the

ECU is located at the top of the cabinet and

may contain several expansion boards, such as

the Network Interface Board (NIB), Touch Con-

troller (for those that have a Touch Screen),

Sound Controller, I/O Board with Watchdog

Timer, KR-20 Board, and PCMCIA Adapter.

Chapter 2

Glossary

N

NEMA National Electrical Manufacturers Association

Network Interface Card The Network Interface Card (NIC), installed in

the ECU, provides an Ethernet-based commu-

nications interface between an AFC machine

and the Local Area Network (LAN).

NIC Network Interface Card. Adapter for LAN

Noise Extraneous or interfering signals present on a

system caused by undesirable voltages or cur-

rents.

NWC Abbreviation for Network Controller

O

Occupational Safety and

Health Administration

(OSHA)

The United States Government regulatory and

oversight agency responsible for safety in the

workplace.

ODBC Open Data Base Connectivity

OEM Original Equipment Manufacturer

Oersted [Oe] 1 Oersted = 2.021268 Ampere per inch

Online/Offline If the TSM is connected to the Network, the net-

work state of the TSM is online, if the TSM is

disconnected, the state is offline.

Oracle Manufacturer of database software.

OSHA See “Occupational Safety and Health Adminis-

tration”.

P

Packet A unit of data routed between an origin and a

destination on any packet switching network.

These “chunks” of data are an efficient size for

routing.

Pass A magnetically encoded document that pro-

vides access to designated portions of the sys-

tem for a specified time period.

Password Every user has his own individual, classified

password that provides access to equipment.

Path The path describes the location of a data file.

PC Personal Computer – a mass-market class of

computer.

PCB Printed Circuit Board

Chapter 2

Glossary

PCMCIA See “Personal Computer Memory Card Inter-

national Association”.

PCMCIA Personal Computer Memory Card International

Association. In the TSMs it is used as a flash

card for data transfer.

PDU See “Portable Data Unit”.

Permit A fare media element issued to a specific per-

son that identifies that person as authorized for

a reduced fare or adjustment. It is presented

when the person purchases a ticket or pays for

a ride.

Physical Stock An actual ticket in a roll or a magazine, with an

identifying sequential serial number printed on

it. The number may differ from the “logical”

number assigned by the ticket control software.

PIN Personal Identification Number.

PIN-Pad A PIN-pad is used by the customer to enter a

PIN code for various Credit/Debit Card opera-

tions. Also, as part of the ADA Compliance

Standard, the PIN-pad is used as an application

steering system for a blind patron.

Polling Data transmission initiated by inquiry.

Portable Data Unit A device used to extract data from a farebox for

uploading to the Garage Computer System.

Power Connection Board The Power Connection Board, located on the

back of the AFC machine housing, connects

power and delivers V.11 communication proto-

col to other microprocessor-based compo—

nents.

Power Connection Box The Power Connection Box is typically located

in the bottom right of the machine cabinet, but

may be mounted elsewhere in some machines

The unit routes 120 VAC Main Power to the

appropriate subsystems in the AFC machine.

Power Pack The NT-20 PP/3 Power Pack, a switching

power supply, plugs into the V.11 Power Con-

nection Board. The Power Pack converts

incoming 120 VAC to the various DC operating

voltages required for AFC machine compo-

nents and devices.

Powerfail Control A possible power failure is monitored by the

system

Primary Key Unique number (index) for a row in the data-

base

Chapter 2

Glossary

Process System Interface The Process System Interface (PSI) is a soft-

ware process that both controls a hardware

component and interprets its state. This pro-

cess is specific to each hardware component.

The PSI, which is responsible for communica-

tion between separate software modules, oper-

ates independently of the operating system.

PROM Programmable Read-Only Memory

PSI See “Process System Interface”.

PSI number Address number of the device

Psiboot.bat Helpfile that starts different processes.

Q

QA/QC Quality Assurance/Quality Control

R

RAM Random Access Memory

RF Radio Frequency – a high frequency electrical

signal

RGB Video display color standard (Red, Green,

Blue)

ROM Read-Only Memory

RR Abbreviation for railroad

RTTE Radio and Telecommunications Terminal

Equipment Directive = RL 1999/EG) label iden-

tifies the radio license which is used for the

transponder reading transactions. The label is

located on the ACM (Additional Coin Magazine)

connection board.

RTU Remote Terminal Unit

S

S&B Scheidt & Bachmann-USA, Inc.

SBC-1 Scheidt & Bachmann Main Computer System.

Used in all S&B manufactured AFC machines

that require a computer. Also referred to as the

ECU (Electronic Control Unit.)

SCR See “Smart Card Reader”.

Service Command The Service Commands are entered into the

service terminal to initiate actions (e.g. prints

error codes, test tickets).

Chapter 2

Glossary

Service Display See “Service Terminal Display”.

Smart Card Reader A device that reads the encoded value stored

on a smart card.

SONET See “Synchronous Optical Network”.

Sound Card The Sound Card, located in the ECU Main

Computer, provides voice messages for the

speaker and head phone jack, when available.

Speaker See “Audio Speaker”.

Stored Value Card A magnetically encoded ticket or smart card

with a specified dollar value that provides

access to designated portions of the system.

The value on the card is reduced with each

use.

Synchronous Optical Net-

work (SONET)

An ANSI standard for fiber optic networks.

System Devices that are integrated to perform a spe-

cific function, such as the Coin Processing Sys-

tem, Bank Note System, and so on.

System Support Record This file contains the rows of the screen “User

data”. It is downloaded to the Ticket Selling

Machines.

T

TCP/IP Transmission Control Protocol/Internet Proto-

col. The TCP is a reliable, connection-oriented

protocol that delivers, with virtually no error, a

byte stream originating on one machine to

another machine anywhere on the Internet.

The IP facilitates this transfer of data by placing

the bytes into packets that are easily transmit-

ted.

Temperature Sensor A thermal sensor, connected to the Tempera-

ture Regulator Board, that monitors the internal

temperature of the AFC machine housing.

When the temperature moves outside an

acceptable preset range (39.2 degrees F to149

degrees F), the Temperature Regulator Board

automatically turns off the machine.

Ticket A magnetically encoded plastic or paper docu-

ment used for entrance to the system and for

verification of payment. In general, this term

refers to the physical media, which can be

encoded as a stored value card or a time based

pass.

Chapter 2

Glossary

Touch Controller Monitors the AFC Machine Customer Display

touch screen panel. Reports the results of data

input (screen touches) to the Application Soft—

ware. (Applies only to systems equipped with

Touch Screen devices.)

Touch Screen A Touch Screen is the component part of the

Customer/Agent Display that detects user input

by sensing a touch (or tap) on specific areas of

a surface wave-sensitive touch panel.

U

UL See “Underwriters Laboratories, Inc.”

Underwriters Laboratories,

Inc.

Underwriters Laboratories, Inc. – The testing

agency that certifies the safety and effective-

ness of specific electrical, fire, and security

equipment

UNIX Operating System.

Upload The process of sending data from the Client to

the Host Computer.

Username Every individual has a unique username that

identifies that person within the system.

V

VAC Volts Alternating Current

VDC Volts Direct Current

Version Group of data downloaded to the devices.

VGA Abbreviation for video graphics array

W

WAN See “Wide Area Network”.

Watchdog Timer The Watchdog Timer monitors the ECU CPU.

Should the CPU fall into a “dead” processor

loop, the Watchdog Timer instructs the CPU to

re-initialize the ECU and to reboot.

WAV-File File containing audio data.

Chapter 2

Glossary

Wide Area Network (WAN) Spanning a country or continent, a Wide Area

Network is a communication network that

serves geographically separated areas and

locations.

Workstation PC within a network serving as a control, input,

or monitoring device.

Z

Chapter 2

Glossary

Chapter 3

Declaration of Conformity

Chapter 3 Declaration of Conformity

3.1 Europe The device complies to the European Directive RED 2014/53/EU

The SV51 use the following radio frequencies in Europe

Characteristic Specification

Radio frequency:

Transmission power:

radio frequency:

Transmission power:

radio frequency:

Transmission power:

2400 — 2483.5 MHz

49 mW

5150-5775 MHz

45 mW

13.56 MHz

1.18 µW

Table 3-2 Operating Characteristics

Chapter 3

Declaration of Conformity

3.2 USA/

CANADA

NOTICE:

This device complies with Part 15 of the FCC Rules and with Industry Canada

licence-exempt RSS standard(s).

Operation is subject to the following two conditions:

1. this device may not cause harmful interference, and

2. this device must accept any interference received, including interference that

may cause undesired operation.

Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux

appareils radio exempts de licence. L’exploitation est autorisée aux deux

conditions suivantes:

(1) l’appareil ne doit pas produire de brouillage, et

(2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi,

même si le brouillage est susceptible d’en compromettre le fonctionnement.

NOTICE:

Changes or modifications made to this equipment not expressly approved by

(Scheidt&Bachmann) may void the FCC authorization to operate this equip-

ment.

Radiofrequency radiation exposure Information:

This equipment complies with FCC radiation exposure limits set forth for an

uncontrolled environment. It also complies with Industry Canada licence-exempt

RSS standard(s).

The radiated output power of the device is far below the FCC radio frequency

exposure limits. Nevertheless, the device shall be used in such a manner that

the potential for human contact during normal operation is minimized.

NOTE: This equipment has been tested and found to comply with the limits for

a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are

designed to provide reasonable protection against harmful interference in a res-

idential installation. This equipment generates, uses and can radiate radio fre-

quency energy and, if not installed and used in accordance with the

instructions, may cause harmful interference to radio communications. How-

ever, there is no guarantee that interference will not occur in a particular instal-

lation. If this equipment does cause harmful interference to radio or television

reception, which can be determined by turning the equipment off and on, the

user is encouraged to try to correct the interference by one or more of the fol-

lowing measures:

Reorient or relocate the receiving antenna.

Increase the separation between the equipment and receiver.

Connect the equipment into an outlet on a circuit different from that to which

the receiver is connected.

Consult the dealer or an experienced radio/TV technician for help.

Chapter 4

Installation and Initialization

Chapter 4 Installation and Initialization

4.1 Overview The SV|51 installation instructions described in this chapter explain how to install

the devices, but do not prepare the machines for operation. Once installation is

complete, the installer should follow the SV|51 Initialization instructions.

The following information and instructions are provided for the installer of a

SV|51.

To avoid damage, deliver SV|51 equipment to the installation location in the

original packaging and Scheidt & Bachmann wrapping.

The SV|51 device is installed in locations chosen by the Transit Authority.

The SV|51 is a device that is able to read and write to contactless

smartcards.

NOTE: Placement of the SV|51s is at the discretion of the customer.

The SV|51 equipment is fragile. Handle with extreme care. Do not drop!

4.1.1 Components The SV|51 has six main components:

the base plate

the power supply

the stainless steel column with a welded mounting plate at the bottom

the adapter ring

the SV|51 Main Unit

the lock

Chapter 4

Installation and Initialization

Figure 4-11 The Union Pearson Express Station Fare Transaction Processor

The safety labels shown in the section Machine Safety Labels must be

followed. Review them carefully before proceeding.SV|51

Chapter 4

Installation and Initialization

4.3 Power For 120V/60Hz, power was read at 17.26W, apparent power at 17.62, current at

0.146A (146mA) and cos of 0.980. The power value is acceptable as it is less

than 17.5 W. At 230V/50Hz, power was read at 20.38 W, apparent power at

25.97VA, current at 0.113A (113mA) and cos of 0.785. These values are accept-

able. The estimated power consumption is in Table 4-3.

In the event of a power failure, the SV|51 will perform an orderly shutdown

based on the energy stored in local capacitors. When power is restored,

the SV|51 will start up and return to full operation without the need for

manual intervention.

Mode Power Consumption

Standby SV|51 ready to accept Smart Card Approximately 20W

Operational Smart Card processing and audio output Approximately 38W

Table 4-3 Power Consumption

Chapter 4

Installation and Initialization

4.4 Block

Diagram

Figure 4-12 is the Block Diagram for the device.

Figure 4-12 Block Diagram SV|51 Page 1 of 2

Chapter 4

Installation and Initialization

Figure 4-13 Block Diagram SV|51 Page 2 of 2

Chapter 4

Installation and Initialization

4.5 Column

Variations/

Conduit Entry

Points

The SV|51 column provides two options for conduit entry ( Figure 4-14). The

first is at the bottom through the mounting plate. The second is through an open-

ing provided at the rear of the SV|51 column. The PRESTO customized opening

has a height of 70 mm and width of 30 mm with a rounded top.

Figure 4-14 SV|51 Conduit Entry Points

Chapter 4

Installation and Initialization

4.6 Mounting

Options

There are two ways to install the base plate of an SV|51.

4.1.2 Drilling into

Concrete

This method assumes the Transit Agency prepared a concrete surface. Drilling

four holes into the concrete and securing four bolts in these holes allows these

bolts to hold the SV|51 in place. This method may utilize either the bottom or

side fed conduit entry options.

4.1.3 Adhesive

Option

The adhesive option utilizes a floor plate that has four pre-installed bolts. An

industrial strength adhesive secures the plate to the platform surface and the

bolts secure the SV|51 to the floor plate. This method must utilize the side

entry conduit option. For locations where drilling is not permitted a floor plate

will be used. The floor plate will be glued to the ground and is comprised of

two components fitted together. One is a 180 mm x 180 mm steel inlay for the

bolts. The other is a 700 mm x 700 mm hard coated aluminum plate

( Figure 4-15).

Figure 4-15 Mounting Plate for Adhesive Option

NOTE: By selecting the gluing mounting option a floor plate is utilized which may

pose a tripping hazard for SV|51 device users. The floor plate is designed

with a 45 degree beveled edge with a total height of 10mm. The final height

of the floor plate will be determined based on the type and amount of glue

applied to the mounting area to secure the floor plate to the ground.

NOTE: Ensure sable and even ground!

Chapter 4

Installation and Initialization

4.7 Conduit

Requirements

Before SV|51 installation begins, the following requirements must be met:

Power and data cabling run in separate conduits to the identified installation

location. The size of the conduit at the installation location may be no larger

than 12.7 mm diameter.

The power cabling must run from a determined power source.

Data cabling run from the GO Transit network rack. The data cabling at the

SV|51 device end must be outdoor rated cat6 cable. Termination is to a clamp

inside the SV|51’s power supply. The ground at the identified installation

location must be level and free of obstructions.

Both the bottom and side fed conduit entry options are to use a 12.7mm water

tight flex conduit. This will allow the device installers on site to align the conduit

with the bottom openings of the power supply junction box inside the SV|51 col-

umn.

4.1.4 Side Conduit

Entry

Both power and data conduits must feed into the SV|51 column through the

entry point at the rear of the column ( Figure 4-15). The conduit lengths must be

a minimum of 300mm from rear entry point of SV|51 column. A minimum length

of 470mm of power cable and 770mm of data cable must be available from the

rear entry point of the SV|51 column.

4.1.5 Bottom Conduit

Entry

Both power and data conduits must feed into the SV|51 column through the hole

in the SV|51 baseplate ( Figure 4-16). The conduit lengths must be a minimum

of 130mm from bottom of SV|51 column. A minimum length of 300mm of power

cable and 600mm of data cable must be available from the bottom of SV|51 col-

umn.

Figure 4-16 Bottom Conduit Entry

Chapter 4

Installation and Initialization

4.8 Installation Scheidt & Bachmann will provide one set of items listed in the Bill of Materials (

Table 4-4) with each SV|51.

4.1.6 Bill of Materials The items in Table 4-4 will be included as part of the SV|51 Bill of Materials.

4.1.7 Tools Required At a minimum, the installation of the SV|51 will require the following tools:

Cable Cutter.

Wrench with sockets for M8, M10, and M12 hexagonal screws/nuts.

Ratchet.

Two Extended Ratchet Sockets (1m) and (>= 23cm).

Bubble Level.

Sealing material for the conduit at entrance and terminal points of the power

supply.

SD Card Labeling Printer.

Keys.

Qty Part Name S&B p/n

1 SV|51 Validator 03 71656

1 Floor Plate (for glued down solution) 03 71688

1 Lock 86 33878

4 Collared Hexagon Nut M12 70 03705

4 Washer for M12

1 Power Supply Unit incl. cable with RJ45

connector

03 71274

1 Holder for power supply 5103485 03 71273

2 Screw for holder, M8 70 03058

2 Washers for M*

2 Screw for Power Supply 70 03661

4 M10 Hexagon Screw, optional if levelling is

required

70 03133

4 Screws for securing column to baseplate 70 01474

4 Screws for securing adapter ring to the

column

70 03072

1 Stainless Steel Column (Housing) 03 71705

1 Base Plate 03 71272

3 End sleeve power cable (optional, for

stranded power cables)

n/a

Table 4-4 Bill of Materials

Chapter 4

Installation and Initialization

4.8.1 SV|51

Installation

Steps

The following steps demonstrate how to install a SV|51. It is assumed that the

conduit requirements have been met prior to the first installation step below:

Drilled Solution: four bolts should be permanently fixed into holes drilled

into the concrete as per the drilling pattern. The size of the bolts is M12. They

should extend out of the concrete between 40 – 70 mm. The installation

package includes 4 nuts for mounting the plate to the concrete.

Adhesive Solution: A floor plate pre-assembled with four bolts. The

installation shall utilize an adhesive to secure the floor plate to the ground.

There are only two minor differences in the installation steps for the two varia-

tions:

The glued solution is secured at the installation site by utilizing four bolts on

the floor plate, while the drilled solution is secured using four bolts drilled into

concrete.

The power and data cables can be fed through the bottom or side of the

SV|51 column for the drilled solution, while these cables must be fed through

the side of the SV|51 column for the glued solution.

4.1.8 Mounting the

base plate

The front side of the base plate can be distinguished by the two screw openings

in front of the conduit opening as shown in Figure 4-17. The front side would be

the closest side to the user if they were using the SV|51 front face.

4.1.8.1 Drilled

solution

Place the base plate on the concrete; ensure the four bolts pass through the

middle screw openings on the base plate.

Chapter 4

Installation and Initialization

4.8.1.1 Adhesive

solution

Place the base plate on the floor plate; ensure the four bolts pass through the

middle screw openings on the base plate.

Use a wrench to secure the base plate on the concrete/floor plate by means of

a washer and a nut for each of the four bolts as shown in blue in Figure 4-17.

Figure 4-17 Generic Base Plate

Ensure the base plate is level by using a bubble level.

If the base plate is not level, the four inner screws (on the same side) shown in

Figure 4-17 may be used to level the base plate.

Chapter 4

Installation and Initialization

4.8.2 Attaching the

Power Supply

Mount to the

Base Plate

The Power Supply Unit is comprised of two parts: the Power Supply Mount and

the Power Supply Junction Box.

The Power Supply Mount secures the power supply Junction Box to the base

plate inside the SV|51 housing ( Figure 4-18). Assemble the Power Supply

Mount on the level base plate using two hexagonal screws and tighten.

Figure 4-18 Power Supply Mount

Chapter 4

Installation and Initialization

Figure 4-19 Power Supply Junction Box Mounted

Chapter 4

Installation and Initialization

4.8.3 Connecting

Cables

STEP 1: Switch off main circuit breaker.

STEP 2: Open the Power Supply Junction Box by removing the twelve screws and the

cover. Set aside the screws.

The cable entry into the device must be mechanically strain-relieved.

When the cable is pulled out, the connection of the protective earth

conductor must be established / existing until the end.

Figure 4-20 Cable Connections

Chapter 4

Installation and Initialization

STEP 3: Bottom Fed Conduit Entry: Ensure the power source and data cables are

passed through conduits from the bottom of the column up to the two entrance

points at the bottom of the Power Supply Junction Box.

Side Fed Conduit Entry: Ensure the power source and data cables are passed

through conduits from the back of the column up to the two entrance points at

the bottom of the Power Supply Junction Box.

STEP 4: The installer may choose which liquid sealants and fittings to use.

STEP 5: Connect the power source to its respective termination points at the bottom of

the Power Supply Junction Box as shown in Figure 4-20.

STEP 6: Run the data cable through the internal conduit and insert it at its termination

point near the top of the Power Supply Junction Box.

Figure 4-21 Data and Power Cables

The power supply inside the junction box combines the power source and data

into a single output (24V DC) with an RJ Industrial 10G Ethernet Cable Termina-

tion. Note that the power supply is delivered with this Ethernet Cable already

mounted. The other side of the pre-installed cable will be connected to the back

of the SV|51 main unit.

Replace the cover of the Power Supply Junction Box and secure it using the

twelve screws previously set aside.

Chapter 4

Installation and Initialization

4.8.4 Mounting the

Column to the

Base Plate

STEP 1: Place the column onto the base plate such that the lower side of the column

aligns with back side of the power supply unit.

Figure 4-22 Orientation of the Column with Respect to the Power Supply Unit

STEP 2: Ensure that the four outer screw openings on the base plate are aligned with the

screw openings on the welded mounting plate attached to the bottom of the

column.

Use the extended socket and ratchet to screw the four outer bolts that secure the

column on top of the base plate. For accurate leveling, the bolts need to be fas-

tened in a crosswise order.

STEP 3: Use a bubble level to ensure that the column is indeed level.

Chapter 4

Installation and Initialization

4.8.5 Mounting the

Adapter Ring

The adapter ring has eight holes, four of which are used for the floor mount solu-

tion and the other four are included for a potential wall-mounted SV|51.

Figure 4-23 shows the orientation of the adapter ring on the column and the

four holes that are used for the floor mount solution.

Figure 4-23 Adapter Ring Orientation and Screws

STEP 1: Place the adapter ring on top of the column and slide the adapter ring from top

to bottom until it fits into place.

STEP 2: Ensure that the four screw openings of the adapter ring are aligned with the

corresponding four screw openings of the adapter ring mount.

STEP 3: Use four screws to secure the adapter ring to the column.

Chapter 4

Installation and Initialization

4.8.6 Power and

Data

Connections

for the SV|51

The other side of the cable connected to the termination point of the Power Sup-

ply Junction Box connects to the back of the SV|51 to provide power and data

connection ( Figure 4-24).

STEP 1: Plug-in the RJ Industrial 10G Ethernet Cable Termination into the termination

point of the validator.

.

Figure 4-24 SV|51 Main Unit Assembly

NOTE: The four mushroom screws on the back of the SV|51 are pre-assembled

into the validator.

STEP 2: Hold the SV|51 on top of the adapter ring

STEP 3: Align the four Mushroom Screws on the back of the SV|51 with the appropriate

holes in the adapter ring.

STEP 4: Slide the validator down to secure it on top of the adapter ring.

STEP 1: Put the lock into the side of the column.

STEP 2: Lock the lock using the special key provided.

Chapter 4

Installation and Initialization

4.9 Initialization

4.1.9 SV|51

Provisioning

Prerequisites

The following are the prerequisites for device provisioning:

New Device with the required firmware already installed

Personalized SAM card installed in the Device

Device is connected to the Production network/environment

Device Provisioning SD Card (SD Card A) which contains the PDS Device

Application installer packages

Location-specific labeled SD Card (SD Card B) containing Device

Configuration Data (Config.xml)

Factory SD Card

Chapter 4

Installation and Initialization

4.1.9.1 Technical

Specifications

Mechanical dimensions

Width x Height x Depth

W = 200 mm (including Edge Connector)

H = 1127 mm

D = 320 mm

Weight ????

RoHS compliance

This product has been designed and

manufactured in compliance with Directive

2002/95/EC of the European Parliament and

the Council on restriction of the use of

certain hazardous substances in electrical

and electronic equipment (RoHS Directive).

Radio

Radio frequency: 2400 — 2483.5 MHz

Transmission power: 49 mW

Radio frequency: 5150-5775 MHz

Transmission power: 45 mW

Radio frequency: 13.56 MHz

Transmission power: 1.18 µW

IP rating

(ingress protection)

IP 54 (dust protected but not tight / splashing

water from all directions)

The SV|51 pole is not water tight, but the

power supply is (NEMA3)

IK rating

(impact protection)

IK 10 for option without buttons (20 Joule = 5

kg / 40 cm)

IK 09 for option with buttons (10 Joule = 5 kg

/ 20 cm)

Acceptance criteria: No break of front glass

allowed but minor optical impacts like

scratches are allowed.

Temperature Operating temperature: -30 to +50°C

Storage temperature: -40 to +70°C

Humidity 10% to 95% not condensing

Mechanical Stress

(Vibration test by ISO

16750-3)

Not required — (stationary device)

Electrical Safety EN 62368

EN 60950-22 (outdoor equipment)

EMC/EMI Emission: EN 61000-6-4 (class A)

Immunity: EN 50121-4 (class A)

Immunity against

overvoltage

The immunity to overvoltage is the task of

the baseboard were the Smart Card Reader

is plugged in.

(The Smart Card Reader must always be

supplied with a defined voltage)

Flammability UL 94 V1

Chapter 5

Module Removal

Chapter 5 Module Removal

5.1 Module

Removal

This section discusses how to remove and replace components. Turn off power

at the main facility breaker before proceeding. Figure 5-25 shows the front and

back views of the main unit.

Figure 5-25 Front and Back Views of the main unit

These steps assume the installers followed the procedures outlined in

4.1.4 Side Conduit Entry or 4.1.5 Bottom Conduit Entry. If there is not

enough slack in the wires, as specified in the Installation Procedures,

alternative steps must be followed. See “Alternative Procedure” on

page 57.

Chapter 5

Module Removal

5.9.1 Main Unit The drawing in Figure 5-26 illustrates how to open the SV|51 and remove the

main unit.

STEP 1: Use the key to unlock the device.

STEP 2: Slide the main unit up and then pull up and away to disconnect it from the

stainless steel column.

STEP 3: Remove the cable.

STEP 4: Plug the cable into the new main unit.

STEP 5: Place the new main unit in the proper position on the stainless steel column and

then press down and slide to connect.

STEP 6: Use the key to lock the device.

Figure 5-26 SV|51 Main Unit Removal

Chapter 5

Module Removal

5.10 Accessing the

Power Supply

After removing the main unit as described in section 5.9.1, it is necessary to

access the power supply junction box. Use Figure 5-27 for reference.

STEP 1: Loosen the two screws attaching the power supply junction box to the power

supply mount. Leave them attached to the backside of the power supply unit.

STEP 2: Pull the power supply junction box upward and then outward, away from the

power supply mount.

STEP 3: Place the power supply junction box in a position convenient for removing the

back cover.

Figure 5-27 Accessing the Power Supply

Chapter 5

Module Removal

5.10.1 Fuse

Replacement

The drawing in Figure 5-28 shows how to replace the fuses in the main unit of

the SV|51.

STEP 1: Remove the main unit as described in section 5.9.1 and the power supply junc—

tion box as described in section 5.10.

STEP 2: Open the Power Supply Junction Box by removing the twelve screws and the

cover. Set aside the screws.

STEP 3: Lift the appropriate fuse cover and remove the blown fuse.

STEP 4: Insert a new fuse.

STEP 5: Replace the fuse cover.

STEP 6: Replace the cover and reinsert all twelve screws. Tighten appropriately.

STEP 7: Align the two screw openings at the Power Supply Mount with the two screw

heads of the power supply unit and slide it into position.

STEP 8: Tighten the two screws with a ratchet to secure the Power Supply Mount to its

holder.

Figure 5-28 Fuse Replacement

STEP 9: Re-install the main unit ( Figure 5-29).

Chapter 5

Module Removal

STEP 10: Lock the device.

Figure 5-29 MicroSD Card Removal

5.2 MicroSD

Card

Removal and

Replacement

The drawing in Figure 5-29 shows how to remove and replace the MicroSD

Card in the main unit.

STEP 1: Remove the main unit as described in section 5.9.1.

STEP 2: Remove the plate as shown in Figure 5-29.

STEP 3: Remove the MicroSD Card.

STEP 4: Replace the MicroSD Card.

STEP 5: Place the main unit on the stainless steel column and complete locking as

shown in Figure 5-30.

Only the shown MicroSD Card gets replaced in the field. S&B will ship the

device with the SD card on the CPU module inserted.

Chapter 5

Module Removal

Figure 5-30 Main Unit Installation

5.3 Tools and

Con-

sumables

There are no consumables for this device. The only tool is a unique Lock used

to open and close the device.

Device or Component Name Part Number

SV|51 main unit 86 XXXX

Lock 86 XXXX

Key 86 XXXX

MicroSD Cards 51 03826 or local purchase

Table 5-5 Part Numbers

Chapter 5

Module Removal

5.11 Alternative

Procedure

If there is not enough slack in the wires to follow the preferred procedure for

removing the power supply, follow these steps.

STEP 1: Turn off power at the main facility breaker before proceeding.

STEP 2: Remove the main unit as specified in 5.9.1

STEP 3: Remove the stainless steel column.

Remove all caulking around the base.

Use the extended socket and ratchet to unscrew the four outer bolts that

secure the column on top of the base plate. Put the four bolts in a safe place.

They will be used to re-install the stainless steel column.

Lift the stainless steel column up until there is enough clearance to avoid

damaging any components and set it aside.

STEP 4: At this point, it is possible to access the power supply.

Follow the steps in 5.10 and 5.10.1 to replace fuses and reattach the power

supply to the power supply mount.

STEP 5: Reinstall the stainless steel column as specified in 4.1.8 Mounting the Column

to the Base Plate.

STEP 6: Re-install the main unit ( Figure 5-30).

STEP 7: Lock the device.

Chapter 5

Module Removal

Chapter 6

Preventive Maintenance

Chapter 6 Preventive Maintenance

6.1 General

Maintenance

and Cleaning

The following general preventive maintenance procedures are for the overall

maintenance and cleaning of the SV|51. This includes testing and validating the

equipment to ensure proper operation. During this Preventive Maintenance pro-

cess, notify the Network Control Administrator that alarms may be triggered.

Unless otherwise specified, the power must be turned “Off” prior to

performing maintenance procedures. Turn off power at the main facility

breaker before proceeding.

Figure 6-31 SV|51

Chapter 6

Preventive Maintenance

6.12 Preventive

Maintenance

Schedule

Summary

Table 6—6 is a single source that summarizes all of the preventive maintenance

(PM) procedures mentioned in this chapter. Use this table to determine what

procedures that need to be accomplished, and when they should be scheduled.

When the recommended preventive maintenance intervals have both a

time period and a receipt usage maximum, then preventive maintenance

must take place when either the time or the usage maximum is reached.

These are maximum maintenance intervals, which may have to be

reduced, and they assume average usage in a moderate environment. If

certain machines are heavily used or exposed to atypical environmental

conditions, such as extreme temperature fluctuations or nearby construc-

tion work, then preventive maintenance must be undertaken more fre-

quently in order to reduce the amount and frequency of field

maintenance. Operation and maintenance histories should be consulted

and preventive maintenance procedures undertaken for those machines

and locations where experience shows more frequent preventive mainte-

nance will reduce field maintenance.

6.2 Materials and

Replacement

Parts

Table 6-7 provides a complete list of the materials and replacement parts

needed to perform preventive maintenance on the SV|51.

Table 6-6 Recommended PM Schedule/Frequency

FREQUENCY DESCRIPTION REFERENCE

Every Month Cleaning and Visual

Inspection of the Exterior

Section 6.2.2

Screen Preventive Maintenance Section 6.2.3

Lock Preventive Maintenance Section 6.2.4

Every Three Months Cleaning and Visual

Inspection of the Interior

Section 6.2.1

ITEM DESCRIPTION WHERE USED

Canned Air General Use

Alcohol Isopropyl, (70% min.) General Use

Lexan Cleaner Windex (or other mild

cleanser)

Customer Display

Heavy Duty Shop

Cloths

Lint-free, soft Miscellaneous Use

8633729 PRESTO

Card Tap Sticker

Sticker Card Tap Area

Table 6-7 Materials and Replacement Parts

Chapter 6

Preventive Maintenance

6.13 Complete

Assembly

Follow these procedures for the preventive maintenance of the SV|51.

6.2.1 Cleaning and

Visual

Inspection of

Interior

STEP 1: Remove any foreign materials from the inside of the SV|51 (see section 6.2).

STEP 2: Use canned air to remove small particles from the interior of the SV|51.

STEP 3: Clean the interior surface of the SV|51 Housing with alcohol.

STEP 4: Inspect the mounting of all the components.

STEP 5: Visually inspect the condition of all cables for wear and chafing.

6.2.2 Cleaning and

Visual

Inspection of

Exterior

The exterior of the SV|51 should be kept clean.

STEP 1: Clean exterior of SV|51 with alcohol (see section 6.2).

STEP 2: Visually inspect the SV|51 exterior for damage.

6.2.3 Screen

Perform the following maintenance and cleaning procedures for the Screen:

STEP 1: Clean exterior surface of the screen with a soft lint-free cloth and screen/window

cleaner (see section 6.2).

Do not use an acid-based cleaner.

STEP 2: Visually check the Display glass for any cracks or other damage.

6.2.4 Test for proper

adjustment of

the Lock Switch

The SV|51 Lock Switch must be checked for proper adjustment.

STEP 1: Insert the key into the lock and turn.

STEP 2: Turn the key to the closed position and remove.

Chapter 6

Preventive Maintenance

Chapter 7

IPC

Chapter 7 IPC

7.1 IPC Pages IPC in this chapter give the customer an overview of the SV|51.

Chapter 7

IPC